Replacement Parts for Milwaukee Portable Band Saws

Replace bearings, cords, screws, and other parts on Milwaukee portable band saws.
Component | Manufacturer Model No. | Each | |
For No. 6225/6226 | |||
---|---|---|---|
10-24 × 1/2" Pan Head Torx Screw | 06-82-8864 | 00000000 | 00000 |
Blade Pulley | 28-95-0120 | 00000000 | 00000 |
Blade Pulley Axle | 42-12-0070 | 00000000 | 00000 |
Blade Pulley Sleeve Bearing | 42-40-0580 | 00000000 | 0000 |
Bumper | 42-38-0032 | 00000000 | 0000 |
Cord Set | 22-64-3200 | 00000000 | 00000 |
For No. 6225/6226, 6232-20/6232-21, 6238-20/6238-21 | |||
10-24 × 7/8" Pan Head Torx Screw | 06-82-5574 | 00000000 | 0000 |
Blade Pulley Tire | 45-69-0010 | 00000000 | 00000 |
Pulley Hub Washer | 45-88-7165 | 00000000 | 0000 |
Snap Ring | 34-60-1400 | 00000000 | 0000 |
For No. 6225/6226, 6238-20/6238-21 | |||
Switch | 23-66-2726 | 00000000 | 00000 |
For No. 6232-20/6232-21 | |||
Cord Set | 22-64-0440 | 00000000 | 00000 |
Gearcase Cover Kit | 14-30-0010 | 00000000 | 00000 |
Switch | 23-66-0645 | 00000000 | 00000 |
For No. 6232-20/6232-21, 6238-20/6238-21 | |||
10-24 × 1/2" Pan Head Torx Screw | 06-82-5314 | 00000000 | 0000 |
Blade Guard | 43-54-0085 | 00000000 | 0000 |
Blade Pulley | 28-95-0050 | 00000000 | 00000 |
Blade Pulley Axle | 42-12-0010 | 00000000 | 0000 |
Blade Release Shaft Assembly | 31-52-0066 | 00000000 | 0000 |
Brush Assembly | 22-18-0025 | 00000000 | 0000 |
Bumper | 42-18-0035 | 00000000 | 00000 |
Front Guide Assembly | 42-24-0015 | 00000000 | 00000 |
Front Handle | 31-44-0740 | 00000000 | 0000 |
Rear Guide Assembly | 42-28-0025 | 00000000 | 00000 |
For No. 6238-20/6238-21 | |||
Cord Set | 22-64-0465 | 00000000 | 00000 |
Electric Portable Band Saws


All you need is an outlet to get these band saws moving. Use them to make straight or curved cuts in metal and other materials. They are smaller and more mobile than stationary band saws. When it’s time to switch out the blade, you won’t need any tools.
Saws with an adjustable shoe stabilize your workpiece and hold it in place.
Adjust the speed on saws with speed control based on the hardness of your material. Set the dial to your desired speed, then make small tweaks using the trigger—the harder you squeeze it, the faster the blade will move. These saws also have an LED light to see where you’re cutting.
Band saw stands (sold separately) transform your portable band saw into a stationary one. Attach these stands to a benchtop or add legs with 3/4 NPT pipe, so you can work at a comfortable height anywhere in your facility. They have a chain vise to hold your material.
Saws | |||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Max. Cutting | For Blade | Stands | |||||||||||||||
Current | Dia. | Dp. | Ht. | No-Load Speed, sfpm | Lg. | Wd. | Thick. | Blade Included | Overall Lg. | Wt., lbs. | Features | Specifications Met | Includes | Each | Each | ||
Milwaukee 6238-20/6238-21 | |||||||||||||||||
11 A @ 120 V AC | 5" | 5" | 5" | 300, 380 | 44 7/8" | 1/2" | 0.02" | No | 21" | 14.5 | Adjustable Shoe | UL Listed, C-UL Listed, CSA Certified, OSHA Compliant 29 CFR 1910.243, OSHA Compliant 29 CFR 1926.302 | Plastic Case | 00000000 | 0000000 | 00000000 | 0000000 |
Milwaukee 6232-20/6232-21 | |||||||||||||||||
11 A @ 120 V AC | 5" | 5" | 5" | 0-380 | 44 7/8" | 1/2" | 0.02" | No | 21" | 14.5 | Adjustable Shoe, Speed Control, LED Light | UL Listed, C-UL Listed, CSA Certified, OSHA Compliant 29 CFR 1910.243, OSHA Compliant 29 CFR 1926.302 | Plastic Case | 00000000 | 000000 | 00000000 | 000000 |
DeWalt DWM120 | |||||||||||||||||
10 A @ 120 V AC | 5" | 5" | 4 3/4" | 100-350 | 44 7/8" | 1/2" | 0.02" | Yes | 21" | 15 | Speed Control, LED Light | UL Listed, CSA Certified | __ | 0000000 | 000000 | 000000 | 00 |
Replacement Parts for DeWalt Portable Band Saws
Cordless Band Saws

This saw has a larger cutting capacity and is more powerful than the lightweight cordless band saw. It makes smooth curved and straight cuts.
Saw | |||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Max. Cutting | For Blade | Blade | |||||||||||||||
Voltage | Dia. | Dp. | Ht. | No-Load Speed, sfpm | Lg. | Wd. | Thick. | Blade Included | Overall Lg. | Wt., lbs. | Specifications Met | Batteries Included | Includes | Each | Each | ||
Milwaukee 2729-22 | |||||||||||||||||
18V DC | 5" | 5" | 5" | 380 | 44 7/8" | 1/2" | 0.02" | No | 24" | 15 | OSHA Compliant 29 CFR 1910.243, OSHA Compliant 29 CFR 1926.302, UL Listed, C-UL Listed | Yes | 30-60 Minute Charger; Plastic Case | 0000000 | 0000000 | 0000000 | 000000 |
Lightweight Cordless Band Saws

Small and light enough to operate with one hand, this saw is a good choice for overhead cuts. It makes smooth curved and straight cuts.
Max. Cutting | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
Voltage | Dia. | Dp. | Ht. | No-Load Speed, sfpm | Overall Lg. | Wt., lbs. | Specifications Met | Batteries Included | Includes | Each | |
Milwaukee 2429-21XC | |||||||||||
12V DC | 1 5/8" | 1 5/8" | 1 5/8" | 0-280 | 12" | 6.8 | OSHA Compliant 29 CFR 1910.243, OSHA Compliant 29 CFR 1926.302, UL Listed | Yes | 30-Minute Charger; One 27 1/4" Lg. × 1/2" Wd. Carbon Steel Blade with High-Speed Steel Teeth for Metal, Plastic, and Wood (18 Teeth per Inch); Plastic Case | 0000000 | 0000000 |
Air-Powered Portable Band Saws

Make straight and curved cuts through dense and hard material without your blade stalling out. Powered by air, these saws maintain their speed better than electric and battery-powered saws while cutting through tough workpieces. In addition to wood and plastic, they’re often used on metal parts such as steel pipes and stainless steel strut channels. Unlike stationary band saws, you can bring them right to your workpiece. Switch the blade out without an L-key or screwdriver thanks to the tool-free blade change system.
Max. Cutting | Blade | Air Inlet | ||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Power, hp | Air Consumption, cfm | Recommended Operating Air Pressure, psi | Dia. | Dp. | Ht. | No-Load Speed, sfpm | Lg. | Wd. | Thick. | Pipe Size | Thread Type | Gender | For Air Hose ID | Exhaust Location | Overall Lg. | Wt., lbs. | Each | |
0.7 | 20 | 90 | 4" | 4 3/4" | 4 1/2" | 130-195 | 44 7/8" | 1/2" | 0.02" | 1/4 | NPT | Female | 3/8" | Side | 21 1/2" | 14 | 0000000 | 000000000 |
Portable Band Saw Blades

Designed for use with portable band saws, these blades are shorter and lighter in weight than standard band saw blades. They're also better for jobs in tight spaces, such as cutting metal channel that's already installed. Also known as bimetal blades, they have high-speed steel teeth and a flexible steel body. This flexibility makes them suitable for both straight and curved cuts. Tooth size and number per inch are constant throughout the blade.
Choose blades with more teeth per inch for a smooth finish; choose blades with fewer teeth per inch for fast, rough cutting. All blades have a welded seam and are ready to install on your saw.
Material | |||||||||
---|---|---|---|---|---|---|---|---|---|
Lg. | Teeth per Inch | For Material Thick. | For Use On | Tooth Style | Body | Tooth | Pkg. Qty. | Pkg. | |
1/2" Wd. × 0.02" Thick. | |||||||||
32 7/8" | 14 | 3/16"-3/8" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Steel | High-Speed Steel | 3 | 0000000 | 000000 |
Each | |||||||||
35 3/8" | 10 | 5/16"-1/2" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Steel | High-Speed Steel | __ | 0000000 | 0000 |
35 3/8" | 14 | 3/16"-3/8" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Steel | High-Speed Steel | __ | 0000000 | 0000 |
44 7/8" | 10 | 1/2"-1" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 00000 |
44 7/8" | 14 | 3/16"-3/8" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 00000 |
53 3/4" | 10 | 1/2"-1" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 00000 |
53 3/4" | 14 | 3/16"-3/8" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 00000 |
Anti-Vibration Portable Band Saw Blades

Also known as variable-set blades, these have teeth that vary in size, number per inch, and pattern to reduce vibration so they create a smoother cut than Portable Band Saw Blades. These bimetal blades have a flexible carbon steel body and high-speed steel teeth. Choose blades with more teeth per inch for a smooth finish; choose blades with fewer teeth per inch for fast, rough cutting. All blades have a welded seam and are ready to install on your saw.
Material | |||||||||
---|---|---|---|---|---|---|---|---|---|
Lg. | Teeth per Inch | For Material Thick. | For Use On | Tooth Style | Body | Tooth | Pkg. Qty. | Each | |
1/2" Wd. × 0.02" Thick. | |||||||||
27 3/16" | 12-16 | 1/8"-2" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Variable Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 00000 |
28 13/16" | 12-16 | 1/8"-2" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Variable Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 0000 |
Pkg. | |||||||||
30 9/16" | 8-11 | 1/2"-3" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Variable Set | Carbon Steel | High-Speed Steel | 3 | 0000000 | 00000 |
30 9/16" | 12-16 | 1/8"-2" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Variable Set | Carbon Steel | High-Speed Steel | 3 | 0000000 | 00000 |
Each | |||||||||
32 7/8" | 8-11 | 1/2"-3" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Variable Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 0000 |
35 3/8" | 8-11 | 1/2"-3" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Variable Set | Carbon Steel | High-Speed Steel | __ | 00000000 | 0000 |
35 3/8" | 10-14 | 1/4"-1/2" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Variable Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 00000 |
Pkg. | |||||||||
35 3/8" | 12-16 | 1/8"-2" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Variable Set | Carbon Steel | High-Speed Steel | 3 | 0000000 | 00000 |
Each | |||||||||
44 7/8" | 8-11 | 1/2"-3" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Variable Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 0000 |
44 7/8" | 10-14 | 1/4"-1/2" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Variable Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 00000 |
Pkg. | |||||||||
44 7/8" | 12-16 | 1/8"-2" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Variable Set | Carbon Steel | High-Speed Steel | 3 | 0000000 | 00000 |
Each | |||||||||
53 3/4" | 10-14 | 1/4"-1/2" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Variable Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 00000 |
Portable Band Saw Blades for Thin Metal


Slice through thin metal with your portable band saw. These blades are lighter and shorter than standard band saw blades, so they’re easier to move around a job site. Often used on steel channel or thin-walled pipe that’s already installed, they can make cuts in tight spaces. Also known as bimetal blades, these blades have high-speed steel teeth and a flexible steel body. This flexibility makes them suitable for both straight and curved cuts. Tooth size and number per inch are constant throughout the blade.
Choose blades with more teeth per inch for a smooth cut; choose blades with fewer teeth per inch for fast, rough cutting. All blades have a welded seam and are ready to install on your saw.
Material | |||||||||
---|---|---|---|---|---|---|---|---|---|
Lg. | Teeth per Inch | For Material Thick. | For Use On | Tooth Style | Body | Tooth | Pkg. Qty. | Each | |
1/2" Wd. × 0.02" Thick. | |||||||||
27 1/4" | 18 | Up to 1/4" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 000000 |
Pkg. | |||||||||
28 3/4" | 18 | Up to 1" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Steel | High-Speed Steel | 3 | 0000000 | 00000 |
32 7/8" | 24 | Up to 1/8" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Carbon Steel | High-Speed Steel | 3 | 0000000 | 00000 |
Each | |||||||||
35 3/8" | 18 | Up to 1/4" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Steel | High-Speed Steel | __ | 0000000 | 0000 |
35 3/8" | 24 | Up to 1/8" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Steel | High-Speed Steel | __ | 0000000 | 0000 |
44 7/8" | 18 | Up to 1/4" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 00000 |
44 7/8" | 24 | Up to 1/8" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 00000 |
53 3/4" | 18 | Up to 1/4" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 00000 |
Pkg. | |||||||||
3/4" Wd. × 0.02" Thick. | |||||||||
32 7/8" | 18 | Up to 1/2" | Steel, Stainless Steel, Aluminum, Brass, Bronze, Wood, Plastic | Constant Set | Steel | High-Speed Steel | 3 | 0000000 | 00000 |
Anti-Vibration Portable Band Saw Blades for Thin Metal


Improve accuracy, increase stability, and reduce noise while cutting with a portable band saw—the teeth on these blades vary in size, number per inch, and pattern to reduce vibration. They’re also known as variable-set blades. Lighter and shorter than standard band saw blades, they’re easier to move around your workspace. Use them for cutting metal sheets, channels, and conduit, as well as thin-walled pipe. Sometimes referred to as bimetal blades, they have high-speed steel teeth and a flexible steel body. This flexibility makes them suitable for both straight and curved cuts. All blades have a welded seam and are ready to install on your saw.
For technical drawings and 3-D models, click on a part number.
Material | |||||||||
---|---|---|---|---|---|---|---|---|---|
Lg. | Teeth per Inch | For Material Thick. | For Use On | Tooth Style | Body | Tooth | Pkg. Qty. | Pkg. | |
1/2" Wd. × 0.02" Thick. | |||||||||
27 3/16" | 14-18 | 1/4"-3/8" | Steel, Stainless Steel, Aluminum, Brass, Bronze | Variable Set | Carbon Steel | High-Speed Steel | 3 | 00000000 | 000000 |
28 13/16" | 14-18 | 1/4"-3/8" | Steel, Stainless Steel, Aluminum, Brass, Bronze | Variable Set | Carbon Steel | High-Speed Steel | 3 | 00000000 | 00000 |
32 7/8" | 14-18 | 1/4"-3/8" | Steel, Stainless Steel, Aluminum, Brass, Bronze | Variable Set | Carbon Steel | High-Speed Steel | 3 | 00000000 | 00000 |
35 3/8" | 14-18 | 1/4"-3/8" | Steel, Stainless Steel, Aluminum, Brass, Bronze | Variable Set | Carbon Steel | High-Speed Steel | 3 | 00000000 | 00000 |
Each | |||||||||
44 7/8" | 14-18 | 1/8"-1/4" | Steel, Stainless Steel, Aluminum, Brass, Bronze | Variable Set | Carbon Steel | High-Speed Steel | __ | 0000000 | 00000 |