Aluminum Electrodes | McMaster-Carr

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	For Joining For Joining	Show

Aluminum

	For Joining For Joining	Hide

	System of Measurement System of Measurement

Inch

	Diameter Diameter

	Length Length

	Welding Process Welding Process

TIG

Stick

MIG

	Color Color

	Green

	Tungsten Electrode Type Tungsten Electrode Type

Pure

	Welding Current Designation Welding Current Designation

DCEP

	AWS Material Code AWS Material Code

	DFARS (Defense Acquisition Regulations Supplement) DFARS (Defense Acquisition Regulations Supplement)

DFARS Specialty Metals
COTS-Exempt

	Specifications Met Specifications Met

AWS

	Weight Weight

	Approximate Rods per Pound Approximate Rods per Pound

325

	Shielding Gas Required Shielding Gas Required

Yes

	Shielding Gas Included Shielding Gas Included

	Spool Diameter Spool Diameter

12"

	Shape Shape


Coil	Rod

	Melting Temperature Melting Temperature

720-845° F

1070° F

	Arbor Hole Size Arbor Hole Size

0.63"

	Finish Finish

Flux Coated

	Braze Type Braze Type

Flux Required

	Approximate Length per Pound Approximate Length per Pound

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100 Products

Tungsten Electrodes for Aluminum and Magnesium

Grind these electrodes to your exact specifications.

Each

Dia.	Lg.	For Joining	Tungsten Electrode Type	Color	Welding Current Designation	Specifications Met		Each
0.040"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	00000000	00000
1/16"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	00000000	0000
3/32"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	00000000	0000
1/8"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	00000000	0000
5/32"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	00000000	00000
3/16"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	00000000	00000
1/4"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	00000000	00000

Package

Dia.	Lg.	For Joining	Tungsten Electrode Type	Color	Welding Current Designation	Specifications Met	Pkg. Qty.		Pkg.
0.040"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	10	00000000	000000
1/16"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	10	00000000	00000
3/32"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	10	00000000	00000
1/8"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	10	00000000	00000
5/32"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	10	00000000	00000
3/16"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	5	00000000	00000
1/4"	7"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	5	00000000	000000

Ready-to-Use Tungsten Electrodes for Aluminum and Magnesium

These electrodes come with a 20° angle on both ends.

Each

Dia.	Lg.	For Joining	Tungsten Electrode Type	Color	Welding Current Designation	Specifications Met		Each
1/16"	2 1/4"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	00000000	00000
3/32"	2 1/4"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	00000000	00000
1/8"	2 1/4"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	00000000	00000

Package

Dia.	Lg.	For Joining	Tungsten Electrode Type	Color	Welding Current Designation	Specifications Met	Pkg. Qty.		Pkg.
1/16"	2 1/4"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	10	00000000	000000
3/32"	2 1/4"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	10	00000000	00000
1/8"	2 1/4"	Aluminum, Magnesium	Pure	Green	AC	AWS Standards	10	00000000	000000

TIG Welding Rods for Aluminum

ER1100 rods are for aluminum 1100, 3003, and 5005.

ER4043 rods are for aluminum 3003, 3004, 5052, 6061, and 6063.

						1 lbs.		5 lbs.
Dia.	Lg.	Welding Current Designation	Shielding Gas Required	Shielding Gas Included	Approximate Rods per Pound		Pkg.		Pkg.
ER1100
1/16"	36"	AC	Yes	No	90	00000000	000000	00000000	000000
3/32"	36"	AC	Yes	No	40	00000000	00000	00000000	00000
ER4043
0.035"	36"	AC	Yes	No	325	00000000	00000	00000000	000000
1/16"	36"	AC	Yes	No	90	00000000	00000	00000000	00000
3/32"	36"	AC	Yes	No	40	00000000	00000	0000000	00000
1/8"	36"	AC	Yes	No	20	00000000	00000	00000000	00000

High-Strength TIG Welding Rods for Aluminum

These rods create stronger welds than standard TIG welding rods for aluminum.

ER5183 rods are used for welding aluminum 5083, 5086, and 5456 to themselves or to 5052, 5652, and 5056.

ER5356 rods are for aluminum 5050, 5052, 5083, 5356, 5454, and 5456.

ER5554 rods are for aluminum 3004, 5052, 5083, 5086, 5154, and 5456.

ER5556 rods are for aluminum 5154, 5254, 5454, and 5456.

						1 lbs.		5 lbs.
Dia.	Lg.	Welding Current Designation	Shielding Gas Required	Shielding Gas Included	Approximate Rods per Pound		Pkg.		Pkg.
ER5183
1/16"	36"	AC	Yes	No	90	00000000	000000	00000000	000000
3/32"	36"	AC	Yes	No	40	00000000	00000	00000000	00000
1/8"	36"	AC	Yes	No	20	00000000	00000	00000000	00000
ER5356
0.035"	36"	AC	Yes	No	325	00000000	00000	00000000	000000
1/16"	36"	AC	Yes	No	90	00000000	00000	00000000	00000
3/32"	36"	AC	Yes	No	40	00000000	00000	0000000	00000
1/8"	36"	AC	Yes	No	20	00000000	00000	00000000	00000
ER5554
1/16"	36"	AC	Yes	No	90	00000000	00000	00000000	00000
3/32"	36"	AC	Yes	No	40	00000000	00000	00000000	00000
1/8"	36"	AC	Yes	No	20	00000000	00000	00000000	00000
ER5556
1/16"	36"	AC	Yes	No	90	00000000	00000	00000000	00000
3/32"	36"	AC	Yes	No	40	00000000	00000	00000000	00000
1/8"	36"	AC	Yes	No	20	00000000	00000	00000000	00000

Stick Electrodes for Aluminum

These E4043 electrodes are for aluminum 3003, 3004, 5052, 6061, and 6063. The flux coating produces good stability, speed, and welding performance.

				1/2lbs.		1lbs.		5lbs.
Dia.	Lg.	Welding Current Designation	Approximate Rods per Pound		Pkg.		Pkg.		Pkg.
E4043
3/32"	12"	DCEP	50	00000000	000000	00000000	000000	00000000	000000
1/8"	12"	DCEP	30	00000000	00000	00000000	00000	00000000	00000
5/32"	14"	DCEP	9	000000	00	000000	00	00000000	00000

High-Strength MIG Welding Wire for Aluminum

This wire creates stronger welds than standard welding wire for aluminum. It is ER5356, which is for aluminum 5050, 5052, 5083, 5454, 5456, 5457, and 5458.

1 lbs.
Dia.	Wire Type	Welding Current Designation	Shielding Gas Required	Shielding Gas Included	Approximate Lg. per Pound, ft.	Spool Dia.	Arbor Hole Size		Each
ER5356
0.030"	Solid	DCEP	Yes	No	1,130	4"	0.63"	00000000	000000
0.035"	Solid	DCEP	Yes	No	975	4"	0.63"	00000000	00000
0.047"	Solid	DCEP	Yes	No	650	4"	0.63"	00000000	00000
5 lbs.
ER5356
0.030"	Solid	DCEP	Yes	No	1,130	8"	2"	00000000	00000
0.035"	Solid	DCEP	Yes	No	975	8"	2"	00000000	00000

MIG Welding Wire for Aluminum

Pair this wire with an MIG gun to fuse aluminum pieces together.

ER1100 wire is for 1100, 3003, and 5005 aluminum. Soft and easy to form, it’s often used to weld thin-gauge aluminum and foil. It also resists chemicals and corrosion. Anodize this wire to create a bright finish.

ER4043 and ER4047 wire is for 43, 356, 3003, 3004, 5052, 6061, and 6063 aluminum. Choose ER4047 wire when leak-tight joints are a must, such as when welding very thin aluminum or products that will hold pressurized liquids or gases. It flows more easily when melted than ER4043, so it spreads out and fills in more of the space between two pieces of your weld before hardening. It also shrinks less as it cools, which means it’s less likely to distort your weld. This wire stands up to prolonged high heat. Once hardened, it produces a bright finish with little soot.

1 lbs.
Dia.	Wire Type	Welding Current Designation	Shielding Gas Required	Shielding Gas Included	Approximate Lg. per Pound, ft.	Spool Dia.	Arbor Hole Size		Each
ER1100
0.030"	Solid	DCEP	Yes	No	1,200	4"	0.63"	00000000	000000
0.035"	Solid	DCEP	Yes	No	885	4"	0.63"	00000000	00000
0.047"	Solid	DCEP	Yes	No	535	4"	0.63"	00000000	00000
ER4043
0.030"	Solid	DCEP	Yes	No	1,130	4"	0.63"	00000000	00000
0.035"	Solid	DCEP	Yes	No	975	4"	0.63"	00000000	00000
0.047"	Solid	DCEP	Yes	No	650	4"	0.63"	00000000	00000
ER4047
0.030"	Solid	DCEP	Yes	No	1,200	4"	0.63"	00000000	00000
0.035"	Solid	DCEP	Yes	No	885	4"	0.63"	00000000	00000
0.047"	Solid	DCEP	Yes	No	535	4"	0.63"	00000000	00000
3 lbs.
ER1100
0.030"	Solid	DCEP	Yes	No	1,200	8"	2"	00000000	00000
0.035"	Solid	DCEP	Yes	No	885	8"	2"	00000000	00000
0.047"	Solid	DCEP	Yes	No	535	8"	2"	00000000	00000
ER4043
0.030"	Solid	DCEP	Yes	No	1,130	8"	2"	0000000	00000
0.035"	Solid	DCEP	Yes	No	885	8"	2"	00000000	00000
0.047"	Solid	DCEP	Yes	No	535	8"	2"	00000000	00000
ER4047
0.030"	Solid	DCEP	Yes	No	1,200	8"	2"	00000000	00000
0.035"	Solid	DCEP	Yes	No	885	8"	2"	00000000	00000
0.047"	Solid	DCEP	Yes	No	535	8"	2"	00000000	00000
5 lbs.
ER4043
0.035"	Solid	DCEP	Yes	No	975	8"	2"	00000000	00000
16 lbs.
ER1100
0.030"	Solid	DCEP	Yes	No	1,200	12"	2"	00000000	000000
0.035"	Solid	DCEP	Yes	No	885	12"	2"	00000000	000000
0.047"	Solid	DCEP	Yes	No	535	12"	2"	00000000	000000
ER4043
0.030"	Solid	DCEP	Yes	No	1,200	12"	2"	00000000	000000
0.035"	Solid	DCEP	Yes	No	885	12"	2"	00000000	000000
0.047"	Solid	DCEP	Yes	No	535	12"	2"	00000000	000000
ER4047
0.030"	Solid	DCEP	Yes	No	1,200	12"	2"	00000000	000000
0.035"	Solid	DCEP	Yes	No	885	12"	2"	00000000	000000
0.047"	Solid	DCEP	Yes	No	535	12"	2"	00000000	000000

Brazing Alloys for Joining Aluminum to Copper

Material Composition
Zinc	Aluminum	Cadmium	Melting Temperature Range, ° F	Braze Type	Dia.	Lg.	Pkg. Qty.		Pkg.
For Joining Aluminum, Brass, Bronze, Copper
85%	15%	0%	720° to 845°	Flux Required	5/64"	20"	13	0000000	00000

Brazing Alloys for Aluminum

Material Composition
Aluminum	Silicon	Cadmium	Melting Temperature, ° F	Braze Type	Dia.	Wt., oz.	Includes		Each
88%	12%	0%	1070°	Flux Required	1/16"	3/4	1/3 oz. Tube of Flux	0000000	000000