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About Plastic Hammer Faces
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High-Visibility Dead Blow Mallets

A fluorescent orange color makes these mallets easy to see. The head is loaded with metal shot for added weight and a controlled impact with minimal rebound. All are suitable for driving chisels and striking work without damaging its surface. Choose a lighter weight mallet for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings. A textured grip provides slip resistance.
Polyurethane rubber faces resist oils and solvents and won't crack under high impact. They're softer than metal faces, so they're good for striking plastic, wood, and sheet metal. All have a face hardness rating for comparing their hardness with other rubber and plastic faces. Soft faces have a hardness similar to that of a tire tread.
Head Wt. | Face Dia. | Face Hardness Rating | Face Color | Overall Lg. | Handle Material | Grip Style | Handle Replaceable | Each | |
Polyurethane Rubber Face | |||||||||
---|---|---|---|---|---|---|---|---|---|
1 3/4 lbs. | 2" | Soft | Fluorescent Orange | 12 7/8" | Polyurethane Rubber with Steel Core | Textured | Nonreplaceable | 0000000 | 000000 |
Replaceable-Face Mallets

Replace faces when they become worn rather than replacing the entire tool. These mallets are suitable for driving chisels and striking work without damaging its surface. Choose a mallet with a face that's softer than your workpiece to avoid marring it when tapping or striking. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings.
Copper faces are for use on brass, copper, aluminum, and steel.Hickory and ash handles resist vibration.
Create-Your-Own Mallets

Pair a body with two faces of different materials to create the perfect striking tool. Use mallets to drive chisels and strike work without damaging its surface. To avoid marring, use a face material that's softer than your workpiece. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings.




Bodies for screw-in face mount mallets have threads at each end of the head for attaching faces. They include a head and handle. The handle has a textured grip for slip resistance.
Bodies for clamping-head face mount mallets have a head with two pieces that clamp together to grip faces tightly. They include a head, nut, and replaceable handle. To assemble, loosen the nut under the head, insert the faces, and tighten the nut.
Bodies | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|
Face Thread | Replacement Handles | |||||||||
Head Wt. | For Face Dia. | Size | Type | Overall Lg. | Head Material | Handle Material | Each | Each | ||
Screw-In Face Mount with Textured Grip | ||||||||||
1 3/4 lbs. | 2" | 3/8"-16 | UNC | 14" | Nylon Plastic | Fiberglass | 00000000 | 000000 | 000000 | 00 |
Clamping-Head Face Mount with Plain Grip | ||||||||||
1 3/4 lbs. | 1 1/2" | __ | __ | 12 1/2" | Iron | Hickory | 0000000 | 00000 | 0000000 | 000000 |



Rubber and plastic faces are softer than metal faces, so they're good for sheet metal work. All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
Extra-soft faces have a hardness similar to that of a pencil eraser.
Soft faces have a hardness similar to that of a tire tread.
Medium-soft faces have a hardness similar to that of a shoe heel.
Medium faces have a hardness that's suitable for most general purpose applications.
Medium-hard faces have a hardness similar to that of a plastic cutting board.
Hard faces have a hardness similar to that of a bowling ball.
Extra-hard faces have a hardness similar to that of a hard hat.
Face Dia. | Face Thread Size | Each | |
Extra Soft | |||
---|---|---|---|
PVC Plastic | |||
2" | 3/8"-16 | 0000000 | 000000 |
Soft | |||
PVC Plastic | |||
2" | 3/8"-16 | 0000000 | 00000 |
Polyurethane Rubber | |||
2" | 3/8"-16 | 0000000 | 00000 |
Medium Soft | |||
PVC Plastic | |||
2" | 3/8"-16 | 0000000 | 00000 |
Medium | |||
PVC Plastic | |||
2" | 3/8"-16 | 0000000 | 00000 |
Polyurethane Rubber | |||
2" | 3/8"-16 | 0000000 | 00000 |
Medium Hard | |||
PVC Plastic | |||
2" | 3/8"-16 | 0000000 | 00000 |
Hard | |||
PVC Plastic | |||
2" | 3/8"-16 | 0000000 | 00000 |
Polyurethane Rubber | |||
2" | 3/8"-16 | 0000000 | 00000 |
Extra Hard | |||
PVC Plastic | |||
2" | 3/8"-16 | 0000000 | 00000 |
Polyurethane Rubber | |||
2" | 3/8"-16 | 0000000 | 00000 |



Rubber and plastic faces are softer than metal faces, so they're good for sheet metal work. All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
Hard faces have a hardness similar to that of a bowling ball.
Extra-hard faces have a hardness similar to that of a hard hat.


Rawhide faces are more durable than plastic and won't distort the surface of soft sheet metal, such as brass, aluminum, and copper.
Face Dia. | Cannot Be Sold To | Each | |
1 1/2" | Canada | 0000000 | 000000 |


Copper faces are for use on brass, copper, aluminum, and steel.
Face Dia. | Each | |
1 1/2" | 0000000 | 000000 |