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Press-Fit Drill Bushings
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Also known as jig bushings, these drill bushings fit inside fixture plate holes to precisely guide drill bits, counterbores, reamers, and other cutting tools. They improve accuracy so your drilled holes and cuts are consistent from part to part. Known for their versatility, drill bushings are also used as spacers, shims, and machinery bushings.
Press into place with a manual or hydraulic press. Since these bushings are sized slightly larger than the hole for an extremely tight fit, they’ll stay put permanently. These are ANSI Type P bushings—also known as headless bushings—which means you don’t need to counterbore the hole to mount them flush.
Don't see the size you need? Additional sizes are available.
Tolerance | Each | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
OD | Lg. | For Drill Bit Size | For Drill Bit Size Decimal Equiv. | ID | OD | Lg. | Drill Bushing Type | Material | Hardness | 1-9 | 10-49 | 50-Up | |||
0.18" ID | |||||||||||||||
| 5/16" | 1/4" | 15 Ga. | 0.18" | 0.0001" to 0.0004" | 0.0013" to 0.0016" | -0.01" to 0.01" | P | Steel | Rockwell C61 | 96511A576 | 00000 | 00000 | 00000 | ||
| 5/16" | 3/8" | 15 Ga. | 0.18" | 0.0001" to 0.0004" | 0.0013" to 0.0016" | -0.015" to 0.015" | P | Steel | Rockwell C61 | 8491A808 | 0000 | 0000 | 0000 | ||
| 5/16" | 1/2" | 15 Ga. | 0.18" | 0.0001" to 0.0004" | 0.0013" to 0.0016" | -0.015" to 0.015" | P | Steel | Rockwell C61 | 8491A809 | 0000 | 0000 | 0000 | ||
| 5/16" | 3/4" | 15 Ga. | 0.18" | 0.0001" to 0.0004" | 0.0013" to 0.0016" | -0.01" to 0.01" | P | Steel | Rockwell C61 | 96511A579 | 0000 | 0000 | 0000 | ||
| 5/16" | 1" | 15 Ga. | 0.18" | 0.0001" to 0.0004" | 0.0013" to 0.0016" | -0.01" to 0.01" | P | Steel | Rockwell C61 | 96511A580 | 00000 | 0000 | 0000 | ||
| 5/16" | 1 3/8" | 15 Ga. | 0.18" | 0.0001" to 0.0004" | 0.0013" to 0.0016" | -0.01" to 0.01" | P | Steel | Rockwell C61 | 96511A581 | 00000 | 00000 | 0000 | ||
Thin-Wall Press-Fit Drill Bushings
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Drill holes close together. These bushings have a thinner wall than typical bushings to fit side by side in a fixture plate. Also known as jig bushings, they precisely guide bits and other cutting tools to ensure holes and cuts are consistent from part to part. You can also use them as spacers, shims, and machinery bushings. Made of hardened, ground steel, they resist wear and last for many cycles without needing to be replaced. Since their wall is so thin, these bushings may be slightly oval when you receive them but will conform to the shape of your hole.
Press into place with a manual or hydraulic press. Since these bushings are sized slightly larger than the hole for an extremely tight fit, they’ll stay put permanently. These are ANSI Type P bushings—also known as headless bushings—which means you don’t need to counterbore the hole to mount them flush.
Tolerance | Each | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
OD | Lg. | For Drill Bit Size | For Drill Bit Size Decimal Equiv. | ID | OD | Lg. | Drill Bushing Type | Material | Hardness | 1-5 | 6-11 | 12-Up | |||
0.18" ID | |||||||||||||||
| 1/4" | 3/4" | 15 Ga. | 0.18" | 0.0001" to 0.0004" | 0.0013" to 0.0016" | -0.015" to 0.015" | P | Steel | Rockwell C61 | 8491A806 | 000000 | 000000 | 000000 | ||
| 1/4" | 1" | 15 Ga. | 0.18" | 0.0001" to 0.0004" | 0.0013" to 0.0016" | -0.01" to 0.01" | P | Steel | Rockwell C61 | 8491A807 | 00000 | 00000 | 00000 | ||
Press-Fit Drill Bushings with Head
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Shown in Countersunk Hole | Shown in Standard Hole |
A flanged head on these bushings acts as a stop, so they won’t press through your jig even under extreme drilling pressure. They’re ANSI Type H bushings, also known as headed bushings. The head adds support and protects the jig from damage caused by heavy use, so they’re often used in jigs made of thin or soft materials. These bushings guide your drill bit, reamer, or other cutting bit to create accurate, consistent holes from one workpiece to the next. They’re also used as spacers, shims, and machinery bushings. Made of hardened, ground steel, they hold their shape and resist wear, so they last for many cycles without needing to be replaced.
To install, fit the bushing into a hole in your jig. In a standard hole, the head will sit above the jig plate; to mount flush, install in a countersunk hole. A chamfered edge on the bottom of the bushing helps center the bushing in the hole. Once it’s centered, press the bushing into place with a hydraulic or lever press.
Don't see the size you need? Additional sizes are available.
Head | Tolerance | Each | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
OD | Lg. | For Drill Bit Size | For Drill Bit Size Decimal Equiv. | OD | Thk. | ID | OD | Lg. | Drill Bushing Type | Material | Hardness | 1-5 | 6-11 | 12-Up | |||
0.18" ID | |||||||||||||||||
| 5/16" | 1/4" | 15 Ga. | 0.18" | 27/64" | 1/8" | 0.0001" to 0.0004" | 0.0013" to 0.0016" | -0.015" to 0.015" | H | Steel | Rockwell C61 | 8492A126 | 000000 | 00000 | 00000 | ||
Press-Fit Reamer Bushings
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With ID tolerances sized specifically for reamers, these bushings ensure steady and precise hole finishing. Press them into a fixture plate with a manual or hydraulic press for permanent installation. Also known as headless bushings, these ANSI-type P bushings don’t need counterboring to be mounted flush. They are made of hardened, ground steel that holds its shape and resists wear, so they last for many cycles without needing to be replaced.
For Reamer | Tolerance | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
ID | OD | Lg. | Dia. | Gauge Size | ID | OD | Lg. | Drill Bushing Type | Material | Hardness | Each | ||
| 0.18" | 5/16" | 3/8" | 0.18" | 15 Ga. | 0.0005" to 0.0008" | 0.0013" to 0.0016" | -0.01" to 0.01" | P | Steel | Rockwell C61 | 9473N23 | 00000 | |
Weldable 4130 Alloy Steel Round Tubes
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Also known as chrome-moly steel, these 4130 alloy steel round tubes have low carbon content for good weldability. They’re often used for roll cages and frames. To increase their wear resistance, you can harden them with heat treating.
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Certificates with a traceable lot number are available for these products. Download certificates from ORDER HISTORY after your order ships.
Removable Drill Bushings
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Replace worn bushings and quickly change IDs without needing to repeatedly use a lever press. Instead of pressing bushings in and out of your jig fixture, which can cause damage, these bushings slide in and out of sleeves (sold separately). By swapping in a bushing with a different ID, you can change the size of your bit and still use the same hole in your fixture. All are made to tight dimensional tolerances for consistent, accurate results, even as you change them in and out. They're also known as slip-fixed and renewable bushings.
Choose a sleeve with a length that matches the length of your bushing. To prevent bushings from spinning inside the sleeve as you drill, pair a standard sleeve with a lock screw, or use a locking sleeve. For faster placement in and removal from sleeves, use a handle.
Head | Tolerance | Each | ||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
OD | Lg. | For Drill Bit Size | For Drill Bit Size Decimal Equiv. | OD | Thk. | Lock Screw/Bushing Ctr.-to-Ctr. | ID | OD | Lg. | Drill Bushing Type | Material | Hardness | 1-5 | 6-11 | 12-Up | |||
0.18" ID | ||||||||||||||||||
| 1/2" | 3/4" | 15 Ga. | 0.18" | 51/64" | 1/4" | 5/8" | 0.0001" to 0.0004" | -0.0002" to 0" | -0.01" to 0.01" | SF | Steel | Rockwell C61 | 8493A538 | 000000 | 00000 | 00000 | ||
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Slotted Drive | Hex Drive |
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For Bushing OD | ID | OD | Lg. | ID Tolerance | For Drill Bushing Type | Material | Hardness | Sleeve ANSI No. | Each | ||
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1/2" | 1/2" | 3/4" | 5/16" | 0.0002" to 0.0005" | SF | Steel | Rockwell C61 | L-48-5 | 3556N155 | 00000 | |
| 1/2" | 1/2" | 3/4" | 3/8" | 0.0002" to 0.0005" | SF | Steel | Rockwell C61 | L-48-6 | 3556N156 | 0000 | |
| 1/2" | 1/2" | 3/4" | 1/2" | 0.0002" to 0.0005" | SF | Steel | Rockwell C61 | L-48-8 | 3556N157 | 0000 | |
| 1/2" | 1/2" | 3/4" | 3/4" | 0.0002" to 0.0005" | SF | Steel | Rockwell C61 | L-48-12 | 3556N158 | 0000 | |
| 1/2" | 1/2" | 3/4" | 1" | 0.0002" to 0.0005" | SF | Steel | Rockwell C61 | L-48-16 | 3556N159 | 0000 | |
| 1/2" | 1/2" | 3/4" | 1 3/8" | 0.0002" to 0.0005" | SF | Steel | Rockwell C61 | L-48-22 | 3556N161 | 00000 |
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Knurled |
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Smooth |
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Knurled | Smooth | |||||||||||||
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For Bushing OD | ID | OD | Lg. | Head Dia. | Flange Distance | ID Tolerance | For Drill Bushing Type | Material | Hardness | Each | Each | |||
| 1/2" | 1/2" | 3/4" | 47/64" | 13/16" | 1/2" | 0.0002" to 0.0005" | SF | Steel | Rockwell C61 | 31425A125 | 000000 | 31425A22 | 000000 | |
| 1/2" | 1/2" | 3/4" | 63/64" | 13/16" | 1/2" | 0.0002" to 0.0005" | SF | Steel | Rockwell C61 | 31425A126 | 00000 | 31425A113 | 00000 | |
| 1/2" | 1/2" | 3/4" | 1 15/64" | 13/16" | 1/2" | 0.0002" to 0.0005" | SF | Steel | Rockwell C61 | 31425A127 | 00000 | 31425A114 | 00000 | |
