McMaster-Carr logo
    Enter e-mail addresses in the fields below
    Message
    Cancel
    Comments
    E-mail address (if you would like a response)
    47 Products

    Rotary Hex Broaches

    Image of Product. Front orientation. Broaches. Rotary Hex Broaches.
    Used in CNC and milling machines, these broaches turn round holes into hexagonal ones with more accuracy than traditional push broaches. Pair them with a rotary broach holder (sold separately), which positions the broach at a slight angle so only one corner is cutting at a time. The hex-shaped holes these broaches create are useful for holding hex-head screws and shafts in finished parts, as well as for cutting hex drives into screw heads. They work on through holes as well as blind holes, which don’t go all the way through. If you’re cutting soft material, don’t have a CNC or milling machine, or don’t need accuracy, use these broaches in the traditional push style, without the holder.
    A tolerance of 0” to 0.001” means these broaches cut with a standard degree of accuracy, making them good for most general applications. They’re made of M2 high-speed steel, the standard material for cutting tools.
    Hex
    Size
    Hex Size
    Tolerance
    Max. Dp.
    of Cut
    Overall
    Lg.
    Shank
    Shape
    For Use On
    Each
    M2 High-Speed Tool Steel
     
    0.315" Diameter Shank
    0.05"0" to 0.001"5/64"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel00000000000000
    1/16"0" to 0.001"3/32"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    3/32"0" to 0.001"9/64"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    1/8"0" to 0.001"3/16"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    5/32"0" to 0.001"1/4"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    3/16"0" to 0.001"9/32"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    1/4"0" to 0.001"3/8"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    5/16"0" to 0.001"3/8"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel00000000000000
    3/8"0" to 0.001"1/2"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel00000000000000
    4 mm0" to 0.001"1/4"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    5 mm0" to 0.001"5/16"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    8 mm0" to 0.001"3/8"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel00000000000000
     
    1/2" Diameter Shank
    3/32"0" to 0.001"9/64"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    5/32"0" to 0.001"1/4"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel000000000000
    3/16"0" to 0.001"9/32"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    7/32"0" to 0.001"9/32"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    1/4"0" to 0.001"3/8"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    5/16"0" to 0.001"1/2"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    3/8"0" to 0.001"9/16"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    1/2"0" to 0.001"5/8"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel00000000000000
    5/8"0" to 0.001"5/8"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel00000000000000
    11/16"0" to 0.001"5/8"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel00000000000000
    3/4"0" to 0.001"5/8"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel00000000000000
    5 mm0" to 0.001"5/16"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel000000000000
    6 mm0" to 0.001"3/8"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    8 mm0" to 0.001"1/2"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    10 mm0" to 0.001"9/16"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    15 mm0" to 0.001"5/8"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
     
    Adjustable Holders

    Hex Broaches

    Image of Product. Front orientation. Broaches. Hex Broaches.
    Transform round holes into finely finished hex-shaped holes. Drill a pilot hole into your workpiece using the drill size listed. Use with hand and hydraulic arbor presses. No shims or bushings are required.
    Hex
    Size
    Actual Hex
    Size
    Actual Hex Size
    Tolerance
    Overall
    Lg.
    Use with
    Drill Bit Size
    Shank
    Shape
    For Use On
    Each
    Uncoated High-Speed Steel
    1/8"0.1260"-0.0005" to 0.0005"4 1/8"1/8"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel00000000000000
    3/16"0.1885"-0.0005" to 0.0005"5 1/16"3/16"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    1/4"0.2510"-0.0005" to 0.0005"6"1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    5/16"0.3135"-0.0005" to 0.0005"7 3/4"5/16"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    3/8"0.3760"-0.0005" to 0.0005"8 1/2"3/8"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    7/16"0.4385"-0.0005" to 0.0005"10 1/2"7/16"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    1/2"0.5010"-0.0005" to 0.0005"11 7/8"1/2"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    5/8"0.6265"-0.0005" to 0.0005"16 1/4"5/8"HexAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    11/16"0.6890"-0.0005" to 0.0005"16 3/4"11/16"HexAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    3/4"0.7515"-0.0005" to 0.0005"17 1/4"3/4"HexAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    1"1.0025"-0.0005" to 0.0005"19 3/4"1"HexAluminum, Brass, Bronze, Iron, Plastic, Steel000000000000000
    5 mm5.0051 mm-0.0102 mm to 0.0127 mm5 3/8"5 mmRoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    6 mm6.0096 mm-0.0102 mm to 0.0127 mm6"6 mmRoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    8 mm8.0112 mm-0.0102 mm to 0.0127 mm7 3/4"8 mmRoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    10 mm10.0101 mm-0.0102 mm to 0.0127 mm9 5/8"10 mmRoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
    12 mm12.0091 mm-0.0102 mm to 0.0127 mm11 7/8"12 mmRoundAluminum, Brass, Bronze, Iron, Plastic, Steel0000000000000
     
    back to top