Long-Reach Carbide Rounded-Edge Square End
Mills for Tool Steel, Hardened Steel, and Iron
Also known as torus end mills, these tools have a rounded edge and long, thin neck for precision contouring in molds and dies. Coated with titanium aluminum nitride (TiAlN), they have the hardness, wear resistance, and temperature resistance needed for cutting tool steel, hardened steel, and iron. Their extreme hardness means they are brittle, so a highly rigid setup, such as a CNC machine, is necessary to prevent the end mill from breaking. All are center cutting, allowing plunge cuts into a surface.
For technical drawings and 3-D models, click on a part number.
Neck | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Mill Dia. | Shank Dia. | Dia. | Lg. | Lg. of Cut | Corner Cut Radius | Overall Lg. | Flute Spacing | Helix Angle | For Use On | End Mill Type | Each | |
Titanium Aluminum Nitride (TiAlN) Coated | ||||||||||||
4 Flute | ||||||||||||
3/16" | 1/4" | 0.175" | 0.563" | 3/16" | 0.008" | 2 1/2" | Equal | 30° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 000000 |
1/4" | 1/4" | 0.23" | 1 1/4" | 1/4" | 0.01" | 3" | Equal | 30° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 00000 |
5/16" | 5/16" | 0.292" | 1.188" | 5/16" | 0.013" | 3" | Equal | 30° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 00000 |
3/8" | 3/8" | 0.355" | 1 1/8" | 3/8" | 0.013" | 3" | Equal | 30° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 00000 |
1/2" | 1/2" | 0.48" | 2 1/4" | 1/2" | 0.02" | 4 1/2" | Equal | 30° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 000000 |
5/8" | 5/8" | 0.605" | 2 3/8" | 5/8" | 0.025" | 5" | Equal | 30° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 000000 |
Cubic Boron Nitride Ball End Mills for Tool Steel and Hardened Steel
Make finishing cuts in tool steel and hardened steel with these cubic boron nitride (CBN) end mills. Harder than carbide end mills, they’re better for making small, precise cuts and last more than five times as long. And while they’re not as hard as diamond end mills, they dissipate heat much better. These end mills have a 0° helix angle for increased rigidity, helping to prevent chipping and ensuring more precise cuts. Deep chip pockets remove small chips for greater precision and to prevent surface roughening.
Because they’re brittle, these end mills require a highly rigid setup such as a CNC machine to prevent them from breaking. It’s also recommended that they’re used with oil coolant.
For technical drawings and 3-D models, click on a part number.
Neck | For Max. Hardness Rockwell C70 | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
Mill Diameter, mm | Shank Diameter, mm | Diameter, mm | Length, mm | Length of Cut, mm | Overall Length, mm | Flute Spacing | Helix Angle | For Use On | End Mill Type | Each | |
Uncoated | |||||||||||
2 Flute | |||||||||||
0.2 | 4 | 0.19 | 0.15 | 0.15 | 50 | Equal | 0° | Hardened Steel, Tool Steel | Center Cutting | 0000000 | 0000000 |
0.3 | 4 | 0.28 | 0.27 | 0.23 | 50 | Equal | 0° | Hardened Steel, Tool Steel | Center Cutting | 0000000 | 000000 |
0.4 | 4 | 0.37 | 0.2 | 0.3 | 50 | Equal | 0° | Hardened Steel, Tool Steel | Center Cutting | 0000000 | 000000 |
0.5 | 4 | 0.46 | 0.62 | 0.38 | 50 | Equal | 0° | Hardened Steel, Tool Steel | Center Cutting | 0000000 | 000000 |
0.6 | 4 | 0.56 | 1 | 0.5 | 50 | Equal | 0° | Hardened Steel, Tool Steel | Center Cutting | 0000000 | 000000 |
0.8 | 4 | 0.76 | 1.4 | 0.6 | 50 | Equal | 0° | Hardened Steel, Tool Steel | Center Cutting | 0000000 | 000000 |
1 | 4 | 0.95 | 1.8 | 0.7 | 50 | Equal | 0° | Hardened Steel, Tool Steel | Center Cutting | 0000000 | 000000 |
1.2 | 4 | 1.15 | 2.2 | 0.8 | 50 | Equal | 0° | Hardened Steel, Tool Steel | Center Cutting | 0000000 | 000000 |
1.5 | 4 | 1.45 | 2.8 | 1 | 52 | Equal | 0° | Hardened Steel, Tool Steel | Center Cutting | 0000000 | 000000 |
2 | 4 | 1.94 | 3.8 | 1.2 | 52 | Equal | 0° | Hardened Steel, Tool Steel | Center Cutting | 0000000 | 000000 |
Carbide Ball End Mills for Tool Steel, Hardened Steel, and Iron
Flutes have a low helix angle to provide the cutting forces required for difficult-to-machine material, such as hardened steel and iron. Made of solid carbide, these end mills are harder, stronger, and more wear resistant than high-speed steel and cobalt steel for the longest life and best finish. Their extreme hardness means they are brittle, so a highly rigid setup, such as a CNC machine, is necessary to prevent the end mill from breaking. A titanium-aluminum-nitride (TiAlN) coating allows them to dissipate heat better than other end mills, especially at high speeds. At high temperatures, the coating creates a layer of aluminum oxide that transfers heat to the chips, keeping the tool cool, even when used without lubrication. End mills have a ball end for milling rounded slots, slopes, and contours. All are center cutting, allowing plunge cuts into a surface.
For technical drawings and 3-D models, click on a part number.
Mill Dia. | Shank Dia. | Lg. of Cut | Overall Lg. | Flute Spacing | Helix Angle | For Use On | End Mill Type | Each | |
For Max. Hardness Rockwell C52 | |||||||||
---|---|---|---|---|---|---|---|---|---|
Titanium Aluminum Nitride (TiAlN) Coated | |||||||||
2 Flute | |||||||||
1/16" | 1/4" | 1/16" | 2 1/2" | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 000000 |
1/8" | 1/4" | 1/8" | 3" | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 00000 |
1/4" | 1/4" | 1/4" | 3" | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 00000 |
3/8" | 3/8" | 3/8" | 3" | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 000000 |
1/2" | 1/2" | 1/2" | 4" | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 000000 |
1mm | 6mm | 1mm | 64mm | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 00000 |
2mm | 6mm | 2mm | 64mm | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 00000 |
3mm | 6mm | 3mm | 64mm | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 00000 |
4mm | 6mm | 4mm | 64mm | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 00000 |
6mm | 6mm | 6mm | 64mm | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 00000 |
8mm | 8mm | 8mm | 80mm | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 000000 |
10mm | 10mm | 10mm | 82mm | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 000000 |
12mm | 12mm | 12mm | 100mm | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 000000 |
For Max. Hardness Rockwell C62 | |||||||||
Titanium Aluminum Nitride (TiAlN) Coated | |||||||||
2 Flute | |||||||||
1/16" | 1/4" | 1/16" | 2 1/2" | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 00000 |
1/8" | 1/4" | 1/8" | 3" | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 000000 |
1/4" | 1/4" | 1/4" | 3" | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 000000 |
3/8" | 3/8" | 3/8" | 3" | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 000000 |
1/2" | 1/2" | 1/2" | 4" | Equal | 15° | Tool Steel, Hardened Steel, Iron | Center Cutting | 0000000 | 000000 |
Finishing Carbide Square End Mills
Intersecting flutes create a fine finish, making these end mills good for operations requiring light stock removal, such as deburring, profiling, and finishing. Made of solid carbide, these end mills are harder, stronger, and more wear resistant than high-speed steel and cobalt steel for the longest life and best finish on hard material. Their extreme hardness means they are brittle, so a highly rigid setup, such as a CNC machine, is necessary to prevent the end mill from breaking. All are center cutting, allowing plunge cuts into a surface.
Flute pitch indicates the size of the serrations on an end mill. Coarse-pitch end mills create large chips for better performance on softer metal, such as carbon steel. Fine-pitch end mills last longer than coarse-pitch end mills and produce smaller chips for better performance on harder metal, such as hardened steel and tool steel.
For technical drawings and 3-D models, click on a part number.
Mill Dia. | Shank Dia. | Lg. of Cut | Overall Lg. | Flute Spacing | Helix Angle | For Use On | End Mill Type | Each | |
Coarse Pitch | |||||||||
---|---|---|---|---|---|---|---|---|---|
Uncoated | |||||||||
4 Flute | |||||||||
5/32" | 3/16" | 9/16" | 2" | Equal | 15° | Hardened Steel, Steel, Tool Steel | Center Cutting | 00000000 | 000000 |
3/16" | 3/16" | 5/8" | 2" | Equal | 15° | Hardened Steel, Steel, Tool Steel | Center Cutting | 00000000 | 00000 |
5/16" | 5/16" | 13/16" | 2 1/2" | Equal | 15° | Hardened Steel, Steel, Tool Steel | Center Cutting | 00000000 | 00000 |
3/8" | 3/8" | 1" | 2 1/2" | Equal | 15° | Hardened Steel, Steel, Tool Steel | Center Cutting | 00000000 | 00000 |
1/2" | 1/2" | 1" | 3" | Equal | 15° | Hardened Steel, Steel, Tool Steel | Center Cutting | 00000000 | 00000 |
Fine Pitch | |||||||||
Uncoated | |||||||||
4 Flute | |||||||||
1/8" | 1/8" | 1/2" | 1 1/2" | Equal | 15° | Hardened Steel, Steel, Tool Steel | Center Cutting | 00000000 | 00000 |
5/32" | 3/16" | 9/16" | 2" | Equal | 15° | Hardened Steel, Steel, Tool Steel | Center Cutting | 00000000 | 00000 |
3/16" | 3/16" | 5/8" | 2" | Equal | 15° | Hardened Steel, Steel, Tool Steel | Center Cutting | 00000000 | 00000 |
1/4" | 1/4" | 3/4" | 2 1/2" | Equal | 15° | Hardened Steel, Steel, Tool Steel | Center Cutting | 00000000 | 00000 |
5/16" | 5/16" | 13/16" | 2 1/2" | Equal | 15° | Hardened Steel, Steel, Tool Steel | Center Cutting | 00000000 | 00000 |
3/8" | 3/8" | 1" | 2 1/2" | Equal | 15° | Hardened Steel, Steel, Tool Steel | Center Cutting | 00000000 | 00000 |
1/2" | 1/2" | 1" | 3" | Equal | 15° | Hardened Steel, Steel, Tool Steel | Center Cutting | 00000000 | 00000 |