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Removable Drill Bushings for Thin Metal
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Unlike most bushings, these won’t buckle the material or distort the hole when installed in thin-gauge aluminum and steel fixture plates. They’re held in place by a lock ring (sold separately), so they’re easy to remove and reuse. Also known as jig bushings, they accurately guide drill bits, counterbores, reamers, and other cutting tools. Use them to make sure your drilled holes and cuts are consistent from part to part.
Tolerance | Thread | |||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
ID | OD | Lg. | For Drill Bit Size | ID | OD | For Material Thk. | Size | Lg. | Direction | Material | Hardness | Each | ||
| 0.0625" | 3/8" | 1/2" | 1/16" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A41 | 000000 | |
| 0.0938" | 3/8" | 1/2" | 3/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A42 | 00000 | |
| 0.1065" | 3/8" | 1/2" | 36 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A611 | 00000 | |
| 0.1094" | 3/8" | 1/2" | 7/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A612 | 00000 | |
| 0.12" | 3/8" | 1/2" | 31 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A613 | 00000 | |
| 0.125" | 3/8" | 1/2" | 1/8" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A11 | 00000 | |
| 0.128" | 3/8" | 1/2" | 3.25 mm | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A614 | 00000 | |
| 0.1285" | 3/8" | 1/2" | 30 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A12 | 00000 | |
| 0.136" | 3/8" | 1/2" | 29 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A615 | 00000 | |
| 0.1406" | 3/8" | 1/2" | 9/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A43 | 00000 | |
| 0.1495" | 3/8" | 1/2" | 3.8 mm | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A616 | 00000 | |
| 0.1563" | 3/8" | 1/2" | 5/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A13 | 00000 | |
| 0.157" | 3/8" | 1/2" | 22 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A617 | 00000 | |
| 0.159" | 3/8" | 1/2" | 21 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A618 | 00000 | |
| 0.161" | 3/8" | 1/2" | 20 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A619 | 00000 | |
| 0.166" | 3/8" | 1/2" | 19 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A621 | 00000 | |
| 0.1719" | 3/8" | 1/2" | 11/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A622 | 00000 | |
| 0.177" | 3/8" | 1/2" | 16 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A623 | 00000 | |
| 0.1875" | 3/8" | 1/2" | 3/16" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A14 | 00000 | |
| 0.189" | 3/8" | 1/2" | 12 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A624 | 00000 | |
| 0.191" | 3/8" | 1/2" | 11 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A625 | 00000 | |
| 0.1935" | 3/8" | 1/2" | 10 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A15 | 00000 | |
| 0.196" | 1/2" | 1/2" | 9 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A626 | 00000 | |
| 0.199" | 1/2" | 1/2" | 8 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A627 | 00000 | |
| 0.201" | 1/2" | 1/2" | 7 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A628 | 00000 | |
| 0.2031" | 1/2" | 1/2" | 13/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A629 | 00000 | |
| 0.213" | 1/2" | 1/2" | 3 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A631 | 00000 | |
| 0.2188" | 1/2" | 1/2" | 7/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A17 | 00000 | |
| 0.221" | 1/2" | 1/2" | 2 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A632 | 00000 | |
| 0.228" | 1/2" | 1/2" | 1 Ga. | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A633 | 00000 | |
| 0.2344" | 1/2" | 1/2" | 15/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A634 | 00000 | |
| 0.25" | 1/2" | 1/2" | 1/4", E | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A18 | 00000 | |
| 0.257" | 1/2" | 1/2" | F | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A635 | 00000 | |
| 0.261" | 1/2" | 1/2" | G | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A636 | 00000 | |
| 0.2656" | 1/2" | 1/2" | 17/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A21 | 00000 | |
| 0.266" | 1/2" | 1/2" | H | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A637 | 00000 | |
| 0.281" | 1/2" | 1/2" | K | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A638 | 00000 | |
| 0.2813" | 1/2" | 1/2" | 9/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A22 | 00000 | |
| 0.3125" | 1/2" | 1/2" | 5/16" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A23 | 00000 | |
| 0.315" | 1/2" | 1/2" | 8 mm | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A639 | 00000 | |
| 0.316" | 1/2" | 1/2" | O | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A641 | 00000 | |
| 0.323" | 5/8" | 1/2" | P | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 5/8"-18 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A642 | 00000 | |
| 0.3281" | 5/8" | 1/2" | 21/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 5/8"-18 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A643 | 00000 | |
| 0.332" | 5/8" | 1/2" | Q | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 5/8"-18 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A644 | 00000 | |
| 0.3438" | 5/8" | 1/2" | 11/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 5/8"-18 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A645 | 00000 | |
| 0.375" | 5/8" | 1/2" | 3/8" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 5/8"-18 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A25 | 00000 | |
| 0.377" | 3/4" | 1/2" | V | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A646 | 00000 | |
| 0.386" | 3/4" | 1/2" | W | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A647 | 00000 | |
| 0.3906" | 3/4" | 1/2" | 25/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A648 | 00000 | |
| 0.397" | 3/4" | 1/2" | X | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A649 | 00000 | |
| 0.4063" | 3/4" | 1/2" | 13/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A651 | 00000 | |
| 0.4219" | 3/4" | 1/2" | 27/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A652 | 00000 | |
| 0.4375" | 3/4" | 1/2" | 7/16" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A653 | 00000 | |
| 0.5" | 3/4" | 1/2" | 1/2" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A654 | 00000 | |
| 0.5156" | 1" | 1/2" | 33/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A655 | 00000 | |
| 0.5313" | 1" | 1/2" | 17/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A656 | 00000 | |
| 0.5625" | 1" | 1/2" | 9/16" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A657 | 00000 | |
| 0.625" | 1" | 1/2" | 5/8" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A658 | 00000 | |
| 0.6406" | 1" | 1/2" | 41/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A659 | 00000 | |
| 0.6563" | 1" | 1/2" | 21/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A661 | 00000 | |
| 0.6875" | 1" | 1/2" | 11/16" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A662 | 00000 | |
| 0.75" | 1" | 1/2" | 3/4" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A663 | 00000 | |
| 0.7656" | 1" | 1/2" | 49/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64" to 3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 8509A664 | 00000 | |
 |
For Bushing OD | For Material Thk. | OD | Lg. | Material | Each | ||
|---|---|---|---|---|---|---|---|
| 3/8" | 1/64" to 1/8" | 7/16" | 3/8" | Aluminum | 8509A523 | 00000 | |
| 3/8" | 1/64" to 1/8" | 1/2" | 3/8" | Aluminum | 8509A31 | 0000 | |
| 3/8" | 9/64" to 3/16" | 7/16" | 5/16" | Aluminum | 8509A534 | 0000 | |
| 3/8" | 9/64" to 3/16" | 1/2" | 5/16" | Aluminum | 8509A528 | 0000 | |
| 3/8" | 13/64" to 3/8" | 7/16" | 3/16" | Aluminum | 8509A545 | 0000 | |
| 3/8" | 13/64" to 3/8" | 1/2" | 3/16" | Aluminum | 8509A539 | 0000 | |
| 1/2" | 1/64" to 1/8" | 9/16" | 3/8" | Aluminum | 8509A524 | 0000 | |
| 1/2" | 1/64" to 1/8" | 5/8" | 3/8" | Aluminum | 8509A32 | 0000 | |
| 1/2" | 9/64" to 3/16" | 9/16" | 5/16" | Aluminum | 8509A535 | 0000 | |
| 1/2" | 9/64" to 3/16" | 5/8" | 5/16" | Aluminum | 8509A529 | 0000 | |
| 1/2" | 13/64" to 3/8" | 9/16" | 3/16" | Aluminum | 8509A546 | 0000 | |
| 1/2" | 13/64" to 3/8" | 5/8" | 3/16" | Aluminum | 8509A541 | 0000 | |
| 5/8" | 1/64" to 1/8" | 11/16" | 3/8" | Aluminum | 8509A525 | 0000 | |
| 5/8" | 1/64" to 1/8" | 3/4" | 3/8" | Aluminum | 8509A33 | 0000 | |
| 5/8" | 9/64" to 3/16" | 11/16" | 5/16" | Aluminum | 8509A536 | 0000 | |
| 5/8" | 9/64" to 3/16" | 3/4" | 5/16" | Aluminum | 8509A531 | 0000 | |
| 5/8" | 13/64" to 3/8" | 11/16" | 3/16" | Aluminum | 8509A547 | 0000 | |
| 5/8" | 13/64" to 3/8" | 3/4" | 3/16" | Aluminum | 8509A542 | 0000 | |
| 3/4" | 1/64" to 1/8" | 7/8" | 3/8" | Aluminum | 8509A526 | 00000 | |
| 3/4" | 1/64" to 1/8" | 1" | 3/8" | Aluminum | 8509A521 | 0000 | |
| 3/4" | 9/64" to 3/16" | 7/8" | 5/16" | Aluminum | 8509A537 | 00000 | |
| 3/4" | 9/64" to 3/16" | 1" | 5/16" | Aluminum | 8509A532 | 0000 | |
| 3/4" | 13/64" to 3/8" | 7/8" | 3/16" | Aluminum | 8509A548 | 00000 | |
| 3/4" | 13/64" to 3/8" | 1" | 3/16" | Aluminum | 8509A543 | 0000 | |
| 1" | 1/64" to 1/8" | 1 1/8" | 3/8" | Aluminum | 8509A527 | 00000 | |
| 1" | 1/64" to 1/8" | 1 1/4" | 3/8" | Aluminum | 8509A522 | 0000 | |
| 1" | 9/64" to 3/16" | 1 1/8" | 5/16" | Aluminum | 8509A538 | 00000 | |
| 1" | 9/64" to 3/16" | 1 1/4" | 5/16" | Aluminum | 8509A533 | 0000 | |
| 1" | 13/64" to 3/8" | 1 1/8" | 3/16" | Aluminum | 8509A549 | 00000 | |
| 1" | 13/64" to 3/8" | 1 1/4" | 3/16" | Aluminum | 8509A544 | 0000 |
