Carbide Inserts for Replaceable Carbide-Insert Square End Mills
Pair these carbide inserts with a holder to create end mills that reduce waste and cost in high-volume jobs. When all the cutting edges dull, replace the inserts instead of the entire tool.
Choose inserts with a smaller tip radius to reduce vibration and create smaller chips, so chip evacuation is easier. Choose inserts with a larger tip radius for more aggressive machining—they have a stronger cutting edge, so they remove more material with each pass.
Coated inserts are best for demanding, high-speed jobs and hard materials. They’re harder and more wear resistant than uncoated carbide inserts.
Negative-rake inserts have cutting edges on both sides, so they last longer than positive-rake inserts. When all the edges on one side are dull, flip the insert over.
Inserts sold individually come packed in a clear plastic case to protect cutting edges during shipment. Inserts sold in packs come factory sealed from the manufacturer for maximum traceability.



Each | Package | ||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| For Mill Dia. | For Manufacturer | For Manufacturer Series | Tip Radius | Cutting Edge Lg. | Insert Wd. | Thick. | Hole Dia. | Number of Cutting Edges | Rake Type | Finish | Each | Pkg. Qty. | Pkg. | ||
For Arbor Mount Holders | |||||||||||||||
For Use On Aluminum | |||||||||||||||
| 2", 2 1/2", 3", 4" | Widia | VSM890-12 | 1/32" | 0.46" | 0.472" | 7/32" | 3/16" | 8 | Negative | Titanium Diboride (TiB2) Coated | 0000000 | 000000 | 5 | 0000000 | 0000000 |

| Mill Dia. | Arbor Hole Dia. | Keyway Wd. | Overall Lg. | Number of Inserts Required | Cut Style | Material | End Mill Type | Features | Each | |
For Coarse Finish | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| 2" | 3/4" | 0.322" | 1 9/16" | 4 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 0000000 |
| 3" | 1" | 0.385" | 1 3/4" | 5 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 |
| 4" | 1 1/2" | 0.635" | 2" | 6 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 |
For Fine Finish | ||||||||||
| 2" | 3/4" | 0.322" | 1 9/16" | 5 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 |
| 2 1/2" | 3/4" | 0.322" | 1 9/16" | 5 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 |
| 2 1/2" | 3/4" | 0.322" | 1 9/16" | 7 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 |
| 3" | 1" | 0.385" | 1 3/4" | 7 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 |
| 4" | 1 1/2" | 0.635" | 2" | 8 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 |
For Extra Fine Finish | ||||||||||
| 3" | 1" | 0.385" | 1 3/4" | 9 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 |
| 4" | 1 1/2" | 0.635" | 2" | 11 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 |
Fast-Cutting Carbide Barrel End Mills for Aluminum, Brass, and Bronze
![]() Barrel Cut Style | 3 Flute |
4 Flute |
A titanium-diboride (TiB2) coating reduces friction when working with nonferrous metals, so you can use these end mills to cut soft metals like aluminum, brass, and bronze. Variable spacing between the flutes reduces vibration, allowing these end mills to provide fast cuts, smooth finishes, and long tool life. Also known as barrel cutters, these end mills create the smooth finish of a ball end mill, but with a tapered cutting surface that removes more material with each pass. They're ideal for 5-axis machining where you need to cut from many angles. Plus, compared to ball end mills, they move farther between overlapping passes (stepover), which decreases machining time and tool wear, so they’ll last longer. All are center cutting, allowing plunge cuts into a surface.
Made of solid carbide, these end mills are harder, stronger, and more wear resistant than high-speed steel and cobalt steel for the longest life and best finish on hard material. Their extreme hardness means they are brittle, so a highly rigid setup, such as a CNC machine, is necessary to prevent the end mill from breaking.
End mills with three flutes provide better chip clearance for high-volume, high-speed plunge, slotting, and roughing cuts; end mills with four flutes provide a finer finish and operate with less vibration when run at high speeds.
| Mill Dia., mm | Max. Taper Dia., mm | Shank Dia., mm | Lg. of Cut , mm | Overall Lg., mm | Flute Spacing | Helix Angle | For Use On | End Mill Type | Each | |
Titanium Diboride (TiB2) Coated | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
3 Flute | ||||||||||
| 1 | 3 | 6 | 9 | 58 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 0000000 |
| 1.5 | 3 | 6 | 8 | 58 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 1.5 | 4 | 8 | 10 | 80 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 2 | 4 | 8 | 9 | 80 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 2 | 5 | 10 | 12 | 89 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 2.5 | 5 | 10 | 11 | 89 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
4 Flute | ||||||||||
| 2 | 3 | 16 | 15 | 109 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 2 | 5 | 16 | 31 | 109 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 2 | 6 | 12 | 20 | 100 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 2.5 | 6 | 12 | 14 | 100 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 3 | 5 | 16 | 18 | 109 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 3 | 5 | 16 | 19 | 109 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 3 | 5 | 16 | 27 | 109 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 3 | 6 | 12 | 13 | 100 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 4 | 5 | 16 | 21 | 109 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 4 | 5 | 16 | 24 | 109 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 4 | 5 | 16 | 28 | 109 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
| 4 | 8 | 16 | 18 | 109 | Variable | 15°-55° | Aluminum, Brass, Bronze | Center Cutting | 00000000 | 000000 |
Replaceable Carbide-Insert Milling Cutters

Combine a cutter with carbide inserts (sold separately) to create a milling cutter, also known as indexable milling cutters. They remove metal at least two times faster than comparable high-speed steel milling cutters. When the cutting edges dull, replace the carbide inserts instead of the entire tool.
Use with an R8 shank arbor (sold separately).
Titanium-diboride (TiB2) coated inserts reduce friction in nonferrous metals and composites, so you can use them without lubrication in material like aluminum, fiberglass, and plastic.
Use octagon inserts for general face milling. With eight cutting edges, they generate smooth cuts. Use round inserts for roughing and heavy cuts. Their shape makes them stronger than octagon and square inserts. Use square inserts to create a 90° corner when shoulder milling.
Inserts sold individually come packed in a clear plastic case to protect cutting edges during shipment. Inserts sold in packs come factory sealed from the manufacturer for maximum traceability.
Replaceable Carbide-Insert Milling Cutter Kits






Create your own versatile milling cutters. These kits include a cutter body, inserts, wrenches, and screws. Also known as indexable end mills, replaceable insert milling cutters remove metal at least two times faster than comparable high-speed steel milling cutters. When the cutting edges dull, replace the carbide inserts instead of the entire tool. The inserts come factory sealed from the manufacturer for maximum traceability.
Use with an R8 shank arbor (sold separately).
Titanium-diboride (TiB2) coated inserts reduce friction in nonferrous metals and composites, so you can use them without lubrication in material like aluminum, fiberglass, and plastic. Kits come with either octagon or square inserts. Use octagon inserts for general face milling. With eight cutting edges, they generate smooth cuts. Use square inserts to create a 90° corner when shoulder milling.
Mill | ||||||||
|---|---|---|---|---|---|---|---|---|
| Thick. | Dia. | Arbor Hole Dia. | Keyway Wd. | For Use On | Includes | Container Type | Each | |
Titanium Diboride (TiB2) Coated | ||||||||
Octagon | ||||||||
| 1 23/32" | 2" | 3/4" | 0.313" | Aluminum, Copper | 10 Inserts, Cutter Body, Extra Screws, Two Wrenches | Plastic Case | 0000000 | 0000000 |
| 1 7/8" | 3" | 1 1/4" | 0.5" | Aluminum, Copper | 10 Inserts, Cutter Body, Extra Screws, Two Wrenches | Plastic Case | 0000000 | 000000 |
| 1 7/8" | 4" | 1 1/2" | 0.625" | Aluminum, Copper | 10 Inserts, Cutter Body, Extra Screws, Two Wrenches | Plastic Case | 0000000 | 000000 |
Square | ||||||||
| 1 23/32" | 2" | 3/4" | 0.313" | Aluminum, Copper | 10 Inserts, Cutter Body, Extra Screws, Two Wrenches | Plastic Case | 0000000 | 000000 |
| 1 7/8" | 3" | 1 1/4" | 0.5" | Aluminum, Copper | 10 Inserts, Cutter Body, Extra Screws, Two Wrenches | Plastic Case | 0000000 | 000000 |
| 1 7/8" | 4" | 1 1/2" | 0.625" | Aluminum, Copper | 10 Inserts, Cutter Body, Extra Screws, Two Wrenches | Plastic Case | 0000000 | 000000 |
Replaceable Carbide-Insert Square End Mills

Pair carbide inserts with a holder to create end mills that reduce waste and cost in high-volume jobs. When the cutting edges dull, replace the inserts instead of the entire tool. These end mills are also known as indexable shoulder mills. All are noncenter cutting for operations where the sides of the teeth do most of the work, such as shoulder milling, contouring, and finishing. They can’t be used for plunge cuts. They have a square cut style for creating square slots, pockets, flat surfaces, and edges.
When choosing an end mill holder, consider the type of finish you want. The finer the finish, the more inserts you’ll need. More inserts mean tighter spacing, so you can machine at high speeds and remove material quickly while leaving a smooth surface. However, you’ll also need more machine power. Fewer inserts mean a coarser finish—the inserts are spaced apart to help with chip evacuation. A coarse finish is best for roughing applications, light machining, and cutting soft metals such as aluminum.
For arbor mount holders, you’ll need four or more negative-rake inserts. Since the inserts have cutting edges on both sides, they last longer than positive-rake inserts. When all the edges on one side are dull, flip the insert over. These holders have a hole that passes coolant from your machine onto the workpiece, minimizing heat.

Insert Holders | Replacement Insert Screws | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Mill Dia. | Arbor Hole Dia. | Keyway Wd. | Overall Lg. | Number of Inserts Required | Cut Style | Material | End Mill Type | Features | Each | Pkg. Qty. | Pkg. | ||
For Coarse Finish | |||||||||||||
| 2" | 3/4" | 0.322" | 1 9/16" | 4 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 0000000 | 10 | 0000000 | 000000 |
| 3" | 1" | 0.385" | 1 3/4" | 5 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 | 10 | 0000000 | 00000 |
| 4" | 1 1/2" | 0.635" | 2" | 6 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 | 10 | 0000000 | 00000 |
For Fine Finish | |||||||||||||
| 2" | 3/4" | 0.322" | 1 9/16" | 5 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 | 10 | 0000000 | 00000 |
| 2 1/2" | 3/4" | 0.322" | 1 9/16" | 5 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 | 10 | 0000000 | 00000 |
| 2 1/2" | 3/4" | 0.322" | 1 9/16" | 7 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 | 10 | 0000000 | 00000 |
| 3" | 1" | 0.385" | 1 3/4" | 7 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 | 10 | 0000000 | 00000 |
| 4" | 1 1/2" | 0.635" | 2" | 8 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 | 10 | 0000000 | 00000 |
For Extra Fine Finish | |||||||||||||
| 3" | 1" | 0.385" | 1 3/4" | 9 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 | 10 | 0000000 | 00000 |
| 4" | 1 1/2" | 0.635" | 2" | 11 | Square | Steel | Noncenter Cutting | Coolant Holes | 0000000 | 000000 | 10 | 0000000 | 00000 |



Choose inserts that match the holder's mount type and the material you want to cut.
Uncoated inserts are best for general purpose milling and short production runs. Coated inserts are used for demanding, high-speed jobs in hard material. They’re harder and more wear resistant than uncoated carbide inserts.
Inserts sold individually come packed in a clear plastic case to protect cutting edges during shipment. Inserts sold in packs come factory sealed from the manufacturer for maximum traceability.
Each | Package | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| For Mill Dia. | Tip Radius | Cutting Edge Lg. | Insert Wd. | Thick. | Hole Dia. | Number of Cutting Edges | Rake Type | Finish | Each | Pkg. Qty. | Pkg. | ||
For Arbor Mount Holders | |||||||||||||
For Use On Aluminum, Brass, Bronze, Copper, Nickel, Stainless Steel, Steel | |||||||||||||
| 2", 2 1/2", 3", 4" | 1/32" | 0.46" | 0.472" | 7/32" | 3/16" | 8 | Negative | Titanium Nitride (TiN) Coated | 0000000 | 000000 | 5 | 0000000 | 0000000 |
| 2", 2 1/2", 3", 4" | 1/16" | 0.46" | 0.472" | 7/32" | 3/16" | 8 | Negative | Titanium Nitride (TiN) Coated | 0000000 | 00000 | 5 | 0000000 | 000000 |
For Use On Cast Iron | |||||||||||||
| 2", 2 1/2", 3", 4" | 1/32" | 0.46" | 0.472" | 7/32" | 3/16" | 8 | Negative | Aluminum Oxide (Al2O3) Coated | 0000000 | 00000 | 5 | 0000000 | 000000 |
For Use On Aluminum | |||||||||||||
| 2", 2 1/2", 3", 4" | 1/32" | 0.46" | 0.472" | 7/32" | 3/16" | 8 | Negative | Titanium Diboride (TiB2) Coated | 0000000 | 00000 | 5 | 0000000 | 000000 |



























