T-Handle Expansion Plugs

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Pipe Size

Expansion Plug Type

For Pipe ID

Handle Material

Plate Material

Sealing Location

Maximum Air Back Pressure

Maximum Temperature

Material

With Bypass

Overall Height

Seal Material

DFARS Specialty Metals

Minimum Temperature

Height

Maximum Water Back Pressure

Less than 50 ft. of head

Not Rated

Maximum Pressure

Less than 1,000 psi

Not Rated

Export Control Classification Number (ECCN)

REACH

RoHS

Finish

Thread Type

Fitting Connection

Stem Material

Bypass Connection Port

Thread Size

57 Products

T-Handle Expansion Plugs

Twist the easy-grip T-handle on these plugs to expand the seal and close off pipe openings.

Zinc-Plated Steel Plate—Plugs with a zinc-plated steel plate have fair corrosion resistance.

Stainless Steel Plate—Plugs with a stainless steel plate have excellent corrosion resistance.

Maximum Air Back Pressure—Maximum air back pressure is the amount of pressure a plug can withstand without moving.

Maximum Water Back Pressure—Maximum water back pressure refers to the pressure resulting from the height of the water above the plug.

	For Pipe		Max. Back Pressure					Brass Handle		Stainless Steel Handle
	Size	ID	Air, psi	Water, ft. of head	Overall Ht.	Temp. Range, ° F	Seal Material		Each		Each







				Zinc-Plated Steel Plate

				1	0.94" to 1.05"	5	12	2 3/4"	-40 to 250	Neoprene	0000000	000000	———	0


				1 1/4	1.21" to 1.36"	5	12	2 3/4"	-40 to 250	Neoprene	0000000	00000	———	0
				1 1/2	1.44" to 1.55"	5	12	2 3/4"	-40 to 250	Neoprene	0000000	00000	———	0
				2	1.93" to 2.10"	5	12	2 3/4"	-40 to 250	Neoprene	0000000	00000	———	0
				2 1/2	2.44" to 2.60"	5	12	3 7/8"	-40 to 250	Neoprene	0000000	00000	———	0
				3	2.92" to 3.10"	5	12	3 3/4"	-40 to 250	Neoprene	0000000	00000	———	0
				3 1/2	3.44" to 3.60"	5	12	3 15/16"	-40 to 250	Neoprene	0000000	00000	———	0
				4	3.97" to 4.10"	5	12	3 7/8"	-40 to 250	Neoprene	0000000	00000	———	0
				—	0.82" to 0.92"	10	24	2"	-40 to 250	Neoprene	0000000	00000	———	0
				—	1.06" to 1.22"	5	12	2 11/16"	-40 to 250	Neoprene	0000000	00000	———	0
				—	1.32" to 1.47"	5	12	2 1/2"	-40 to 250	Neoprene	0000000	00000	———	0


				—	1.55" to 1.72"	5	12	2 1/2"	-40 to 250	Neoprene	0000000	00000	———	0
				—	1.70" to 1.80"	5	12	2 11/16"	-40 to 250	Neoprene	0000000	00000	———	0
				—	1.81" to 1.97"	5	12	2 3/4"	-40 to 250	Neoprene	0000000	00000	———	0
				—	2.06" to 2.29"	5	12	3 13/16"	-40 to 250	Neoprene	0000000	00000	———	0
				—	2.22" to 2.35"	5	12	3 3/4"	-40 to 250	Neoprene	0000000	00000	———	0
				—	2.30" to 2.55"	5	12	3 15/16"	-40 to 250	Neoprene	0000000	00000	———	0
				—	2.56" to 2.84"	5	12	3 15/16"	-40 to 250	Neoprene	0000000	00000	———	0
				—	2.63" to 2.85"	5	12	3 15/16"	-40 to 250	Neoprene	0000000	00000	———	0
				—	3.13" to 3.35"	5	12	3 7/8"	-40 to 250	Neoprene	0000000	00000	———	0
				—	3.69" to 3.85"	5	12	3 15/16"	-40 to 250	Neoprene	0000000	00000	———	0




						Stainless Steel Plate

						1/2	0.48" to 0.55"	10	24	1 7/8"	-40 to 250	Neoprene	0000000	00000	0000000	000000


						3/4	0.72" to 0.80"	10	24	2"	-40 to 250	Neoprene	0000000	00000	0000000	00000
						1	0.94" to 1.05"	5	12	2 3/4"	-40 to 250	Neoprene	———	0	0000000	00000
						1 1/4	1.21" to 1.36"	5	12	2 3/4"	-40 to 250	Neoprene	———	0	0000000	00000
						1 1/2	1.44" to 1.55"	5	12	2 3/4"	-40 to 250	Neoprene	———	0	0000000	00000
						2	1.93" to 2.10"	5	12	2 3/4"	-40 to 250	Neoprene	———	0	0000000	00000
						2 1/2	2.44" to 2.60"	5	12	3 7/8"	-40 to 250	Neoprene	———	0	0000000	00000
						3	2.92" to 3.10"	5	12	3 3/4"	-40 to 250	Neoprene	———	0	0000000	00000
						3 1/2	3.44" to 3.60"	5	12	3 15/16"	-40 to 250	Neoprene	———	0	0000000	00000
						4	3.97" to 4.10"	5	12	3 7/8"	-40 to 250	Neoprene	———	0	0000000	000000
						—	0.57" to 0.67"	10	24	2 1/16"	-40 to 250	Neoprene	0000000	00000	0000000	00000


						—	0.82" to 0.92"	10	24	2"	-40 to 250	Neoprene	———	0	0000000	00000
						—	1.06" to 1.22"	5	12	2 3/4"	-40 to 250	Neoprene	———	0	0000000	00000
						—	1.32" to 1.47"	5	12	2 1/2"	-40 to 250	Neoprene	———	0	0000000	00000
						—	1.55" to 1.72"	5	12	2 1/2"	-40 to 250	Neoprene	———	0	0000000	00000
						—	1.70" to 1.80"	5	12	2 3/4"	-40 to 250	Neoprene	———	0	0000000	00000
						—	1.81" to 1.97"	5	12	2 3/4"	-40 to 250	Neoprene	———	0	0000000	00000
						—	2.22" to 2.35"	5	12	3 3/4"	-40 to 250	Neoprene	———	0	0000000	00000
						—	2.63" to 2.85"	5	12	3 7/8"	-40 to 250	Neoprene	———	0	0000000	00000
						—	3.13" to 3.35"	5	12	3 7/8"	-40 to 250	Neoprene	———	0	0000000	00000
—						3.69" to 3.85"	5	12	3 15/16"	-40 to 250	Neoprene	———	0	0000000	000000

Expansion Plugs with Bypass


Style F	Style G

Use the bypass tube on these plugs to add air, water, and other fluid to your pipeline or to relieve pressure while testing. The seal expands to temporarily close off pipe openings.

Style F—For Style F, twist the easy-grip T-handle to expand the seal. They have a barbed bypass for quick connections to tubing.

Style G—For Style G, twist the easy-grip T-handle to expand the seal. They have a Schrader valve bypass. An internal spring holds the valve shut until you depress the pin, giving you control over air flow.

Maximum Air Back Pressure—Maximum air back pressure is the amount of pressure a plug can withstand without moving.

Maximum Water Back Pressure—Maximum water back pressure refers to the pressure resulting from the height of the water above the plug.

	For Pipe		Max. Back Pressure				Material		Bypass
	Size	ID	Air, psi	Water, ft. of head	Overall Ht.	Temp. Range, ° F	Seal	Bypass Cap	Thread Type	Thread Size	For Tube ID	Connection		Each
Style F







				Stainless Steel Stem

				1	0.94" to 1.03"	10	24	4"	-40 to 250	Neoprene	—	—	—	1/4"	Barbed	0000000	0000000


				1 1/8	1.06" to 1.17"	5	12	4"	-40 to 250	Neoprene	—	—	—	1/4"	Barbed	0000000	000000
				1 1/4	1.21" to 1.33"	5	12	4"	-40 to 250	Neoprene	—	—	—	1/4"	Barbed	0000000	000000
				1 1/2	1.44" to 1.58"	5	12	4"	-40 to 250	Neoprene	—	—	—	1/4"	Barbed	0000000	000000
				1 3/4	1.70" to 1.87"	5	12	4"	-40 to 250	Neoprene	—	—	—	1/4"	Barbed	0000000	000000
				2	1.92" to 2.14"	5	12	4"	-40 to 250	Neoprene	—	—	—	1/4"	Barbed	0000000	000000
				—	1.32" to 1.45"	5	12	4"	-40 to 250	Neoprene	—	—	—	1/4"	Barbed	0000000	000000


				Style G







								Zinc-Plated Steel Stem

								1	0.94" to 1.03"	10	23	3 3/4"	-40 to 210	Neoprene	Plastic	Schrader	0.305"-32	—	—	00000000	000000


								1 1/2	1.44" to 1.58"	10	23	4"	-40 to 210	Neoprene	Plastic	Schrader	0.305"-32	—	—	00000000	000000
								2 1/2	2.44" to 2.71"	5	12	4 15/16"	-40 to 210	Neoprene	Plastic	Schrader	0.305"-32	—	—	00000000	000000

Quick-Locking Expansion Plugs

Save time sealing off pipe or valve box openings. These plugs install with one quarter turn of the handle, unlike wing-nut expansion plugs that require multiple turns. They temporarily close off your line with plastic feet that expand mechanically. The feet create a longer-lasting seal than plugs that expand with internal pressure, which can loosen over time. Since these plugs have no pressure ratings, they’re best for low-pressure applications. They’re often used in valve boxes to keep out dirt and debris.

Black Handle—Plugs with a black handle often signify a closed-off wastewater line.

Blue Handle—Plugs with a blue handle often signify a closed-off water line.

Maximum Air Back Pressure—Maximum air back pressure is the amount of pressure a plug can withstand without moving.

Maximum Water Back Pressure—Maximum water back pressure refers to the pressure resulting from the height of the water above the plug.

For Pipe		Max. Back Pressure					Blue Plastic Handle		Black Plastic Handle
Size	ID	Air	Water	Overall Ht.	Temp. Range, ° F	Seal Material		Each		Each







			Plastic Plate

			4	4.00" to 4.50"	Not Rated	Not Rated	4"	-40 to 220	TPE	0000000	000000	0000000	000000