Festoon Trolleys | McMaster-Carr

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83 Products

Channel-Travel Hoist Cable and Hose Trolleys


For Round Cable/Air Hose	For Flat Cable

Mount these trolleys to your existing channel to create a cable and hose travel system. They’re also known as festoon trolleys.

Warning: Never use to lift people or items over people.

Stainless Steel Trolley—Stainless steel trolleys are more corrosion resistant than steel trolleys. You can use them in a variety of environments, including those with exposure to chemicals or moisture.

			For Channel
	For Cable/Hose OD	Wt. Cap., lb.	Wd.	Ht.	Clamp Material	Wheel Material		Each
For Round Cable/Air Hose







				Steel Trolley

				0.4" to 0.63"	30	1 1/4"	1 3/16"	Plastic	Steel	0000000	000000


				0.67" to 0.98"	30	1 1/4"	1 3/16"	Plastic	Steel	0000000	00000
				1.02" to 1.42"	30	1 1/4"	1 3/16"	Plastic	Steel	0000000	00000




						Stainless Steel Trolley

						0.4" to 0.63"	40	1 1/4"	1 3/16"	Stainless Steel	Stainless Steel	0000000	000000


						0.67" to 0.98"	40	1 1/4"	1 3/16"	Stainless Steel	Stainless Steel	0000000	000000
						1.02" to 1.42"	40	1 1/4"	1 3/16"	Stainless Steel	Stainless Steel	0000000	000000


						For Flat Cable







										Steel Trolley

										—	40	1 1/4"	1 3/16"	Steel	Steel	0000000	00000




												Stainless Steel Trolley

												—	40	1 1/4"	1 3/16"	Stainless Steel	Stainless Steel	0000000	000000

Wire-Rope-Travel Hoist Cable and Hose Trolleys


For Round Cable/Air Hose Style A	For Round Cable/Air Hose Style B	For Round Cable/Air Hose Style C

For Round Cable/Air Hose Style D	For Flat Cable Style E	For Flat Cable Style F

Mount these trolleys to your existing wire rope to create a cable and hose travel system. Also known as festoon trolleys.

Warning: Never use to lift people or items over people.

Zinc-Plated Steel Trolley—Zinc-plated steel trolleys resist corrosion in humid and washdown environments. They are more durable than plastic trolleys.

Style B—Style B slide open from the top so you can install them on an existing wire rope without having to unhook it and stretch it again. Style B hold two runs of cable or hose. This saves the space and hassle of installing a second wire rope and trolley system.

Styles C and E—Styles C and E slide open from the top so you can install them on an existing wire rope without having to unhook it and stretch it again.

	Wt. Cap., lb.	No. of Clamps	Clamp Material	Wheel Material		Each
For Round Cable/Air Hose







	Nylon Trolley

	A	0.5" to 1"	1/4" to 3/8"	25	1	Steel	Nylon	0000000	000000


	B	0.31" to 0.59"	3/16" to 3/8"	20	2	Steel	Nylon	00000000	000000
	B	0.6" to 0.94"	3/16" to 3/8"	20	2	Steel	Nylon	00000000	000000
	C	0.31" to 0.59"	3/16" to 3/8"	15	1	Steel	Nylon	00000000	00000
	C	0.95" to 1.25"	3/16" to 3/8"	15	1	Steel	Nylon	0000000	00000




			Zinc-Plated Steel Trolley

			D	0.31" to 0.59"	1/8" to 1/4"	20	1	Steel	Nylon	00000000	000000


			D	0.6" to 0.94"	1/8" to 1/4"	20	1	Steel	Nylon	00000000	000000
			D	0.95" to 1.25"	1/8" to 1/4"	20	1	Steel	Nylon	00000000	000000


			For Flat Cable







							Nylon Trolley

							E	—	3/16" to 3/8"	15	1	Steel	Nylon	0000000	00000




									Plastic Trolley

									F	—	5/16" to 7/16"	40	1	Plastic	Plastic	00000000	00000

Channel-Travel Hoist Cable and Hose Trolley Systems

Also known as festoon kits, these systems keep your hoist’s cable or hose tangle-free and out of the way. They include a series of small trolleys that travel along steel channel so they are stronger and run straighter than wire rope-travel systems and are better for high speeds. Round cable, air hose, and flat cable are sold separately.

Accessory parts can be used to expand a trolley system or build your own trolley system.

Warning: Never use to lift people or items over people.

For 0.4" to 0.63" OD Round Cable/Air Hose

Minimum Required Cable/Hose Length—Minimum required cable/hose length is based on 6 ft. of cable or hose between trolleys plus an additional 7 _1/2 ft. at each end.

Max. Travel Lg., ft.	Overall Lg., ft.	Min. Req. Cable/Hose Lg., ft.	Wt. Cap., lb.	Channel Lg., ft.	Trolley Material	Wheel Material	Channel Material	Includes	Each
18	20	52	160	10	Steel	Steel	Steel	4 Trolleys, 2 Channels, 4 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 10 Beam Clamps, 5 Support Channels	0000000
37	40	74	320	10	Steel	Steel	Steel	8 Trolleys, 4 Channels, 8 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 9 Support Channels, 18 Beam Clamps	000000
46	50	85	400	10	Steel	Steel	Steel	10 Trolleys, 5 Channels, 10 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 22 Beam Clamps, 11 Support Channels	000000
75	80	119	640	10	Steel	Steel	Steel	16 Trolleys, 8 Channels, 16 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 34 Beam Clamps, 17 Support Channels	00000000

Accessories for Cable and Hose Trolleys

		Each
Trolley	0000000	000000
Tow Trolley	0000000	00000
Cable/Hose Bracket	0000000	00000
Anchor Bracket	0000000	00000
Hanger Bracket	0000000	0000
Joint Bracket	0000000	00000
10-ft. Channel	0000000	00000
End Stop	0000000	0000

For 0.67" to 0.98" OD Round Cable/Air Hose

Minimum Required Cable/Hose Length—Minimum required cable/hose length is based on 6 ft. of cable or hose between trolleys plus an additional 7 _1/2 ft. at each end.

Max. Travel Lg., ft.	Overall Lg., ft.	Min. Req. Cable/Hose Lg., ft.	Wt. Cap., lb.	Channel Lg., ft.	Trolley Material	Wheel Material	Channel Material	Includes	Each
18	20	52	120	10	Steel	Steel	Steel	3 Trolleys, 2 Channels, 4 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 10 Beam Clamps, 5 Support Channels	0000000
37	40	74	280	10	Steel	Steel	Steel	7 Trolleys, 4 Channels, 8 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 9 Support Channels, 18 Beam Clamps	000000
46	50	85	360	10	Steel	Steel	Steel	9 Trolleys, 5 Channels, 10 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 22 Beam Clamps, 11 Support Channels	000000
75	80	119	600	10	Steel	Steel	Steel	15 Trolleys, 8 Channels, 16 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 34 Beam Clamps, 17 Support Channels	00000000

Accessories for Cable and Hose Trolleys

		Each
Trolley	0000000	000000
Tow Trolley	0000000	00000
Cable/Hose Bracket	0000000	00000
Anchor Bracket	0000000	00000
Hanger Bracket	0000000	0000
Joint Bracket	0000000	00000
10-ft. Channel	0000000	00000
End Stop	0000000	0000

For 1.02" to 1.42" OD Round Cable/Air Hose

Minimum Required Cable/Hose Length—Minimum required cable/hose length is based on 6 ft. of cable or hose between trolleys plus an additional 7 _1/2 ft. at each end.

Max. Travel Lg., ft.	Overall Lg., ft.	Min. Req. Cable/Hose Lg., ft.	Wt. Cap., lb.	Channel Lg., ft.	Trolley Material	Wheel Material	Channel Material	Includes	Each
18	20	52	120	10	Steel	Steel	Steel	3 Trolleys, 2 Channels, 4 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 10 Beam Clamps, 5 Support Channels	0000000
37	40	74	280	10	Steel	Steel	Steel	7 Trolleys, 4 Channels, 8 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 9 Support Channels, 18 Beam Clamps	000000
46	50	85	360	10	Steel	Steel	Steel	9 Trolleys, 5 Channels, 10 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 22 Beam Clamps, 11 Support Channels	000000
75	80	119	600	10	Steel	Steel	Steel	14 Trolleys, 8 Channels, 16 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 34 Beam Clamps, 17 Support Channels	00000000

Accessories for Cable and Hose Trolleys

		Each
Trolley	0000000	000000
Tow Trolley	0000000	00000
Cable/Hose Bracket	0000000	00000
Anchor Bracket	0000000	00000
Hanger Bracket	0000000	0000
Joint Bracket	0000000	00000
10-ft. Channel	0000000	00000
End Stop	0000000	0000

For Flat Cable

Minimum Required Cable/Hose Length—Minimum required cable/hose length is based on 6 ft. of cable or hose between trolleys plus an additional 7 _1/2 ft. at each end.

Max. Travel Lg., ft.	Overall Lg., ft.	Min. Req. Cable/Hose Lg., ft.	Wt. Cap., lb.	Channel Lg., ft.	Trolley Material	Wheel Material	Channel Material	Includes	Each
18	20	52	120	10	Steel	Steel	Steel	3 Trolleys, 2 Channels, 4 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 10 Beam Clamps, 5 Support Channels	0000000
37	40	74	280	10	Steel	Steel	Steel	7 Trolleys, 4 Channels, 8 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 9 Support Channels, 18 Beam Clamps	000000
46	50	85	360	10	Steel	Steel	Steel	9 Trolleys, 5 Channels, 10 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 22 Beam Clamps, 11 Support Channels	000000
75	80	119	600	10	Steel	Steel	Steel	15 Trolleys, 8 Channels, 16 Hanger Brackets, 1 Cable/Hose Bracket, 1 Tow Trolley, 2 End Stops, 34 Beam Clamps, 17 Support Channels	000000

Accessories for Cable and Hose Trolleys

		Each
Trolley	0000000	000000
Tow Trolley	0000000	00000
Cable/Hose Bracket	0000000	00000
Anchor Bracket	0000000	00000
Hanger Bracket	0000000	0000
Joint Bracket	0000000	00000
10-ft. Channel	0000000	00000
End Stop	0000000	0000

Beam-Travel Hoist Cable and Hose Trolleys


For Round Cable/Air Hose	For Flat Cable

Mount these trolleys to your existing beam to create a cable and hose travel system. Also known as festoon trolleys.

Warning: Never use to lift people or items over people.

		For Beam
	For Cable/Hose OD	Wd.	Shape	Wt. Cap., lb.	Clamp Material	Wheel Material	Features		Each
For Round Cable/Air Hose







				Steel Trolley

				0.5" to 1.5"	2 1/2" to 5"	Flat, Taper	35	Steel	Nylon	Wheel Bumpers	0000000	000000


				For Flat Cable







								Nylon Trolley

								—	—	Flat, Taper	55	Aluminum	Nylon	Wheel Bumpers	0000000	000000

Wire-Rope-Travel Hoist Cable and Hose Trolley Systems

Also known as festoon kits, these systems keep your hoist’s cable or hose tangle-free and out of the way. They consist of a series of small trolleys that travel on the included wire rope, carrying your cable or hose along with them. Because these systems mount to the side of your crane, they require minimal structural support. Round cable, air hose, and flat cable are sold separately.

Accessory parts can be used to expand a trolley system or build your own trolley system.

Warning: Never use to lift people or items over people.

For 0.31" to 0.59" OD Round Cable/Air Hose

Minimum Required Cable/Hose Length—Minimum required cable/hose length is based on 6 ft. of cable or hose between trolleys plus an additional 7 _1/2 ft. at each end.

				Wire Rope
Max. Travel Lg., ft.	Overall Lg., ft.	Min. Req. Cable/Hose Lg., ft.	Wt. Cap., lb.	Dia.	Lg., ft.	Trolley Material	Includes		Each
22	25	43	60	1/4"	29	Nylon	4 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	00000000	0000000
35	39	64	105	1/4"	43	Nylon	7 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	00000000	000000

Accessories for Cable and Hose Trolleys

		Each
Trolley	00000000	000000
Cable/Hose Bracket	00000000	00000
Tow Bracket	0000000	00000
Tow Clamp	00000000	00000
Wire Rope Bracket	0000000	00000

For 0.6" to 0.94" OD Round Cable/Air Hose

Minimum Required Cable/Hose Length—Minimum required cable/hose length is based on 6 ft. of cable or hose between trolleys plus an additional 7 _1/2 ft. at each end.

				Wire Rope
Max. Travel Lg., ft.	Overall Lg., ft.	Min. Req. Cable/Hose Lg., ft.	Wt. Cap., lb.	Dia.	Lg., ft.	Trolley Material	Includes		Each
22	25	43	60	1/4"	29	Nylon	4 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	0000000
35	39	64	105	1/4"	43	Nylon	7 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000
50	56	85	150	1/4"	62	Nylon	10 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000
65	72	106	195	1/4"	79	Nylon	13 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	00000000

Accessories for Cable and Hose Trolleys

		Each
Trolley	0000000	000000
Cable/Hose Bracket	0000000	00000
Tow Bracket	0000000	00000
Tow Clamp	0000000	00000
Wire Rope Bracket	0000000	00000

For 0.95" to 1.25" OD Round Cable/Air Hose

Minimum Required Cable/Hose Length—Minimum required cable/hose length is based on 6 ft. of cable or hose between trolleys plus an additional 7 _1/2 ft. at each end.

				Wire Rope
Max. Travel Lg., ft.	Overall Lg., ft.	Min. Req. Cable/Hose Lg., ft.	Wt. Cap., lb.	Dia.	Lg., ft.	Trolley Material	Includes		Each
22	25	43	60	1/4"	29	Nylon	4 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	0000000
35	39	64	105	1/4"	43	Nylon	7 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000
50	56	85	150	1/4"	62	Nylon	10 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000
65	72	106	195	1/4"	79	Nylon	13 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000

Accessories for Cable and Hose Trolleys

		Each
Trolley	0000000	000000
Cable/Hose Bracket	0000000	00000
Tow Bracket	0000000	00000
Tow Clamp	0000000	00000
Wire Rope Bracket	0000000	00000

For Flat Cable

Minimum Required Cable/Hose Length—Minimum required cable/hose length is based on 6 ft. of cable or hose between trolleys plus an additional 7 _1/2 ft. at each end.

				Wire Rope
Max. Travel Lg., ft.	Overall Lg., ft.	Min. Req. Cable/Hose Lg., ft.	Wt. Cap., lb.	Dia.	Lg., ft.	Trolley Material	Includes		Each
24	27	43	60	1/4"	31	Nylon	4 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	0000000
39	43	64	105	1/4"	47	Nylon	7 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000
54	59	85	150	1/4"	63	Nylon	10 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000

Accessories for Cable and Hose Trolleys

		Each
Trolley	0000000	000000
Cable/Hose Bracket	0000000	00000
Tow Bracket	0000000	00000
Tow Clamp	0000000	00000
Wire Rope Bracket	0000000	00000

Powered Overhead Beam Conveyor Trolley Hooks

Image of Product. Front orientation. Conveyor Trolley Hooks.

Hooks allow items to rotate 90° degrees while suspended. They attach to trolleys with a bolt and nut.

Hook
Opening Wd.	Usable Lg.	Movement	Material	Mounting Fasteners Included	Mounting Hole Dia.	Max. Temp., ° F		Each
1 1/4"	4 1/8"	90° Rotation	Iron	No	1/2"	450	0000000	000000

Manual Overhead Beam Conveyor Trolleys

Prevent excess wear on the track and trolley—only the wheels of these push trolleys come in contact with the beam. Trolleys can be installed anywhere along the beam.

					Material
For Track Ht.	For Overall Beam Wd.	Ht.	Eye Dia.	Wt. Cap., lb.	Frame	Wheel	Bearing	Bearing Type	Max. Temp., ° F		Each
3" to 4"	2.33" to 2.66"	2 3/4"	1 1/16"	500	Iron	Steel	Steel	Ball	200	0000000	0000000
4" to 6"	2.66" to 3.33"	4 15/16"	1 1/2"	1,500	Iron	Steel	Steel	Ball	200	0000000	000000

Powered Overhead Beam Conveyor Trolleys

Use with conveying chain to automatically move these trolleys along the beam. The two-bolt bottom connection keeps the trolleys from loosening during use.

					Material
For Track Ht.	For Conveyor Chain Trade Size	Ht.	Eye Dia.	Wt. Cap., lb.	Frame	Wheel	Bearing	Bearing Type	Max. Temp., ° F		Each
3"	X348	5 5/8"	17/32"	200	Steel	Steel	Steel	Ball	450	0000000	000000
4"	X458	6 1/16"	17/32"	400	Steel	Steel	Steel	Ball	450	0000000	00000
4"	X458	6 7/8"	17/32"	400	Steel	Steel	Steel	Ball	450	0000000	00000

Powered Overhead Beam Conveyor Trolley Chains


Chain Shown with Trolleys

Chain connects trolleys and guides movement along the track. It can be assembled and disassembled without tools, yet its design makes it difficult to disconnect while in use.

For Track Ht.	Conveyor Chain Trade Size	Lg., ft.	Material	Max. Temp., ° F		Each
3"	X348	10	Steel	450	0000000	0000000
4"	X458	10	Steel	450	0000000	000000

Overhead I-Beam Tracks

Tracks provide the runway for trolleys in manual and powered systems.

Note: Not designed for building structural support.

Ht.	Wd.	Lg., ft.	Thk.	Wt., lb.	Wt. Cap. @ Hanger Spacing	Material	Color	Max. Temp., ° F		Each
3"	2.33"	10	0.17"	57	1,350 lb. @ 10 ft. 1,650 lb. @ 8 ft.	Painted Steel	Gray	450	000000	0000000
4"	2.66"	10	0.19"	77	2,300 lb. @ 10 ft. 3,000 lb. @ 8 ft.	Painted Steel	Gray	450	000000	000000