Mallet Hammers | McMaster-Carr

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300 Products

Mallets

Drive chisels with control and strike workpieces without damaging their surface.

When choosing a mallet, consider the face material, overall length, and head weight. To avoid marring, the face material should be softer than your workpiece. Use shorter, lighter mallets for tapping parts into place or making small cuts with a chisel. Use longer, heavier mallets for assembling joints, dislodging stuck parts, and making aggressive chisel cuts.

Rubber Face About Rubber Face

Image of Product. Front orientation. Hammers. Mallets , Rubber Face.

Rubber faces are softer than metal or plastic faces, so they’re good for striking plastic, wood, and thin sheet metal.

Fiberglass Handle—A good balance of strength and vibration resistance.

White Face—Won’t leave marks on your surface.

Face Hardness Rating—We rate plastic and rubber faces to help you compare their hardness. The softer the face, the less likely it is to mar delicate workpieces. The harder the face, the more force you can apply with each tap.

	Face Dia.	Face Hardness Rating	Face Color	Overall Lg.	Grip Style	Handle Replaceable		Each
Fiberglass Handle



	1	1 3/4"	Soft	Black	12 1/2"	Textured	Yes	5917A7	000000


	1	2 3/8"	Medium Soft	White	14"	Ribbed	No	5878A9	00000
	2	2 15/16"	Soft	Black	14"	Ribbed	No	5917A8	00000

SBR Face

SBR faces are softer than metal or plastic faces, so they’re good for striking plastic, wood, and thin sheet metal.

Hickory Handle—Our most vibration-resistant handles, they keep the force of blows from buzzing through your arm.

Fiberglass Handle—A good balance of strength and vibration resistance.

White Face—Won’t leave marks on your surface.

	Face Dia.	Face Hardness Rating	Face Color	Overall Lg.	Grip Style	Handle Replaceable		Each
Hickory Handle



	7 oz.	1 5/8"	Soft	Black	12 1/2"	Plain	No	5917A1	000000


	7 oz.	1 5/8"	Soft	White	12 1/2"	Plain	No	5878A3	00000
	13 oz.	2 1/4"	Soft	Black	12 1/2"	Plain	No	5917A2	00000
	13 oz.	2 1/4"	Soft	White	12 1/2"	Plain	No	5878A5	00000
	1 5/8 lb.	2 1/4"	Soft	Black	14"	Plain	No	5917A3	00000
	1 5/8 lb.	2 1/4"	Soft	White	14"	Plain	No	5878A4	00000
	1 7/8 lb.	2 1/2"	Soft	Black	15 1/2"	Plain	No	5917A6	00000
	1 7/8 lb.	2 1/2"	Soft	White	15 1/2"	Plain	No	5878A6	00000
	2 1/4 lb.	2 1/2"	Soft	Black	16"	Plain	No	5917A4	00000
	2 1/4 lb.	2 1/2"	Soft	White	16"	Plain	No	5878A7	00000
	3 5/8 lb.	3 1/8"	Soft	Black	16 1/2"	Plain	No	5917A5	00000


	3 5/8 lb.	3 1/8"	Soft	White	16 1/2"	Plain	No	5878A8	00000


	Fiberglass Handle



			13 oz.	2 1/8"	Soft	White	12 1/2"	Plain	No	5878A11	00000


			1 7/8 lb.	2 1/2"	Soft	White	15 1/2"	Plain	No	5878A12	00000
			2 1/4 lb.	2 1/2"	Soft	Black	16"	Plain	No	5917A11	00000
			3 5/8 lb.	3 1/8"	Soft	Black	16 1/2"	Plain	No	5917A12	00000

Polyethylene Face

Polyethylene faces are harder than rubber and SBR faces. They're good for striking plastic, wood, and thin sheet metal.

Hickory Handle—Our most vibration-resistant handles, they keep the force of blows from buzzing through your arm.

	Face Dia.	Face Hardness Rating	Face Color	Overall Lg.	Grip Style	Handle Replaceable		Each
Hickory Handle



	5	1 1/4"	Medium Hard	Yellow	10 3/4"	Plain	No	5913A1	000000


	7	1 1/2"	Medium Hard	Yellow	10 3/4"	Plain	No	5913A3	00000
	8	1 3/4"	Medium Hard	Yellow	10 3/4"	Plain	No	5913A6	00000
	12	1 3/4"	Medium Hard	Yellow	13 1/2"	Plain	No	5913A5	00000

Rawhide Leather Face

Rawhide leather faces won't distort the surface of soft sheet metal, such as brass, aluminum, and copper. They’re more durable than polyethylene faces. Those with a lead head deliver a heavier, more balanced blow than those with rawhide heads.

Hickory Handle—Our most vibration-resistant handles, they keep the force of blows from buzzing through your arm.

	Face Dia.	Overall Lg.	Grip Style	Handle Replaceable		Each
Rawhide Leather Head with Hickory Handle



	2 oz.	1"	8"	Plain	Yes	5908A11	000000


	4 oz.	1 1/4"	9 1/4"	Plain	Yes	5908A12	00000
	6 oz.	1 1/2"	10"	Plain	Yes	5908A13	00000
	9 oz.	1 3/4"	11 1/2"	Plain	Yes	5908A14	00000
	11 oz.	2"	11 3/4"	Plain	Yes	5908A15	00000
	1 3/8 lb.	2 3/4"	13 1/2"	Plain	Yes	5908A16	000000
	1 1/2 lb.	2 3/4"	13 1/2"	Plain	Yes	5908A17	000000


	Rawhide Leather-Lined Lead Head with Hickory Handle



			8 oz.	1 1/4"	9 1/4"	Plain	Yes	5908A51	00000


			12 oz.	1 1/2"	9 1/2"	Plain	Yes	5908A19	00000
			1 lb.	1 3/4"	11 1/2"	Plain	Yes	5908A21	00000
			1 1/4 lb.	2"	11 3/4"	Plain	Yes	5908A22	000000
			2 1/2 lb.	2 3/4"	13 1/2"	Plain	Yes	5908A23	000000

Hickory Face

Hickory faces are used for striking wood or soft sheet metal, such as brass and copper.

Hickory Handle—Our most vibration-resistant handles, they keep the force of blows from buzzing through your arm.

	Face Dia.	Overall Lg.	Grip Style	Handle Replaceable		Each
Hickory Handle



	6 oz.	1 3/8"	11"	Plain	No	5899A24	000000


	10 oz.	2"	13"	Plain	No	5899A15	00000
	14 oz.	2 1/4"	13"	Plain	No	5899A16	00000
	1 lb.	2 1/2"	13"	Plain	No	5899A17	00000
	1 1/8 lb.	2 3/4"	13 1/4"	Plain	No	5899A18	00000
	1 3/8 lb.	3"	13 1/2"	Plain	No	5899A19	00000

Lead Face

Lead faces are the softest metal faces we offer. Use them on plastic and soft metals, such as aluminum and copper.

Hickory Handle—Our most vibration-resistant handles, they keep the force of blows from buzzing through your arm.

Steel Handle—Our strongest, most durable handles. However, they absorb the least vibration from blows.

	Face Dia.	Overall Lg.	Grip Style	Handle Replaceable		Each
Hickory Handle



	12 oz.	7/8"	9 1/2"	Plain	No	5910A1	000000


	1 1/2 lb.	1 1/4"	12"	Plain	No	5910A2	00000
	2 1/2 lb.	1 1/2"	12 1/2"	Plain	No	5910A3	00000
	4 1/2 lb.	2"	14"	Plain	No	5910A4	00000


	Steel Handle



			1 lb.	3/4"	11"	Smooth	No	5961A41	00000


			2 lb.	1 3/16"	11"	Smooth	No	5961A42	00000
			3 lb.	1 1/4"	11"	Smooth	No	5961A43	00000
			4 lb.	1 3/8"	11"	Smooth	No	5961A44	00000
			5 lb.	1 3/4"	11"	Smooth	No	5961A45	00000
			6 lb.	2"	11"	Smooth	No	5961A46	00000

Aluminum Face About Aluminum Face

Image of Product. Front orientation. Hammers. Mallets , Aluminum Face.

Aluminum faces are often used for brass, copper, aluminum, and steel. They’re harder than lead faces, but softer than brass or bronze faces. They’re an alternative for copper faces.

Aluminum Handle—Lightweight and rigid. These handles are stronger than hickory handles, but they absorb less vibration from blows.

	Face Dia.	Overall Lg.	Grip Style	Handle Replaceable		Each
Aluminum Handle



	1	1 1/4"	10 3/4"	Textured	No	5930A1	000000


	1 1/2	1 7/8"	11"	Textured	No	5930A2	00000
	2	2"	12 3/4"	Textured	No	5930A3	00000
	3	2 1/2"	14 3/4"	Textured	No	5930A4	00000

Copper Face

Copper faces are harder than lead faces, but softer than brass or bronze faces. They’re an alternative for aluminum faces. Use them on brass, copper, aluminum, and steel.

Hickory Handle—Our most vibration-resistant handles, they keep the force of blows from buzzing through your arm.

	Mallets							Replacement Handles
	Head Wt., lb.	Face Dia.	Overall Lg.	Grip Style	Handle Replaceable		Each		Each
Hickory Handle



		2 1/2	1 1/4"	15"	Textured	Yes	5915A27	0000000	5978A33	000000


		4	1 5/8"	16"	Textured	Yes	5915A26	000000	5978A32	00000

Brass Face

Brass faces are good for striking steel, iron, and stone.

Hickory Handle—Our most vibration-resistant handles, they keep the force of blows from buzzing through your arm.

Steel Handle—Our strongest, most durable handles. However, they absorb the least vibration from blows.

Aluminum Handle—Lightweight and rigid. These handles are stronger than hickory handles, but they absorb less vibration from blows.

Fiberglass Handle—A good balance of strength and vibration resistance.

	Mallets							Replacement Handles
	Head Wt.	Face Dia.	Overall Lg.	Grip Style	Handle Replaceable		Each		Each
Hickory Handle



		8 oz.	13/16"	10"	Textured	Yes	5978A11	000000	5978A51	000000


		1 lb.	1"	12"	Textured	Yes	5978A12	00000	5978A52	00000
		2 lb.	1 1/2"	14"	Textured	Yes	5978A14	00000	5978A54	00000
		3 lb.	1 5/8"	14"	Textured	Yes	5978A16	00000	5978A56	00000
		4 lb.	1 3/4"	16"	Textured	Yes	5978A17	000000	5978A57	00000
		5 lb.	1 7/8"	16"	Textured	Yes	5978A18	000000	5978A58	00000


		Steel Handle



				1 lb.	15/16"	10"	Textured	No	59805A24	00000	———	0


				2 lb.	1 1/4"	13"	Textured	No	59805A26	00000	———	0
				3 lb.	1 1/4"	13"	Textured	No	59805A28	000000	———	0
				4 lb.	1 3/4"	15"	Textured	No	59805A29	000000	———	0
				5 lb.	1 7/8"	15"	Textured	No	59805A31	000000	———	0


				Aluminum Handle



						4 oz.	3/4"	5 1/2"	Smooth	No	6024A4	00000	———	0


						10 oz.	15/16"	7 1/4"	Smooth	No	6024A5	00000	———	0
						1 lb.	1 1/8"	9 1/4"	Textured	No	6024A6	00000	———	0
						1 1/4 lb.	1 1/4"	10"	Textured	No	6024A7	00000	———	0
						2 lb.	1 1/2"	10 1/2"	Textured	No	6024A8	00000	———	0
						3 lb.	1 3/4"	12 1/4"	Textured	No	6024A9	00000	———	0


						Fiberglass Handle



								1 1/2 lb.	1"	12"	Ribbed	Yes	6088A32	00000	———	0


								2 1/2 lb.	1 1/4"	13"	Ribbed	Yes	6088A34	00000	———	0
								4 lb.	1 5/8"	13"	Ribbed	Yes	6088A36	000000	———	0

Bronze Face

Bronze faces are often used on non-ferrous metal, such as aluminum, nickel, or titanium.

Hickory Handle—Our most vibration-resistant handles, they keep the force of blows from buzzing through your arm.

	Mallets										Replacement Handles
				Rectangular Face
	Head Wt.	Face Dia.	Round Face Dia.	Lg.	Wd.	Overall Lg.	Grip Style	Handle Replaceable		Each		Each
Round Face with Hickory Handle



		8 oz.	1"	—	—	—	10 1/2"	Plain	Yes	5893A14	000000	———	0


		1 lb.	1"	—	—	—	12 1/2"	Textured	Yes	5893A15	00000	———	0


		Round × Rectangular Face with Hickory Handle



				12 oz.	—	13/16"	3/8"	3/8"	11"	Ribbed	Yes	5897A21	00000	5893A353	000000


				1 1/4 lb.	—	1"	1/2"	1/2"	12"	Ribbed	Yes	5897A22	00000	5893A354	00000
				1 1/2 lb.	—	1 1/8"	5/8"	5/8"	13"	Ribbed	Yes	5897A23	00000	5893A356	00000

High-Visibility Dead Blow Mallets

A fluorescent orange color makes these mallets easy to see. The head is loaded with metal shot for added weight and a controlled impact with minimal rebound. All are suitable for driving chisels and striking work without damaging its surface. Choose a lighter weight mallet for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings. A textured grip provides slip resistance.

Polyurethane Rubber Face

Image of Product. Front orientation. Hammers. High-Visibility Dead Blow Mallets .

Polyurethane rubber faces resist oils and solvents and won't crack under high impact. They're softer than metal faces, so they're good for striking plastic, wood, and sheet metal.

Soft Face—Soft faces have a hardness similar to that of a tire tread.

Medium Face—Medium faces have a hardness that's suitable for most general purpose applications.

Face Hardness Rating—All have a face hardness rating for comparing their hardness with other plastic faces.

	Face Dia.	Face Hardness Rating (Face Color)	Overall Lg.	Head Material	Handle Color	Handle Replaceable		Each
Polyurethane Rubber Handle with Steel Core—Textured Grip



	5 oz.	7/8"	Medium (Fluorescent Orange)	9 1/2"	Polyurethane Rubber	Fluorescent Orange	No	6073A21	000000


	10 oz.	1 1/4"	Soft (Fluorescent Orange)	10 1/4"	Polyurethane Rubber	Fluorescent Orange	No	6051A29	00000
	14 oz.	1 1/4"	Medium (Fluorescent Orange)	10 1/2"	Polyurethane Rubber	Fluorescent Orange	No	6073A22	00000
	15 oz.	1 1/4"	Soft (Fluorescent Orange)	10 1/2"	Polyurethane Rubber	Fluorescent Orange	No	6073A11	00000
	1 1/8 lb.	1 1/2"	Medium (Fluorescent Orange)	12 1/4"	Polyurethane Rubber	Fluorescent Orange	No	6073A23	00000
	1 1/8 lb.	1 5/8"	Soft (Fluorescent Orange)	11 1/4"	Polyurethane Rubber	Fluorescent Orange	No	6051A31	00000
	1 5/16 lb.	1 1/2"	Medium (Fluorescent Orange)	13"	Polyurethane Rubber	Fluorescent Orange	No	6073A24	00000
	1 3/8 lb.	1 1/2"	Soft (Fluorescent Orange)	11 3/4"	Polyurethane Rubber	Fluorescent Orange	No	6073A12	00000
	1 3/4 lb.	2"	Soft (Fluorescent Orange)	12 7/8"	Polyurethane Rubber	Fluorescent Orange	No	6051A35	00000
	2 5/8 lb.	2 1/8"	Soft (Fluorescent Orange)	14 1/4"	Polyurethane Rubber	Fluorescent Orange	No	6051A37	00000
	3 1/4 lb.	2 1/2"	Soft (Fluorescent Orange)	15 1/4"	Polyurethane Rubber	Fluorescent Orange	No	6051A41	00000


	5 lb.	2 7/8"	Soft (Fluorescent Orange)	19 3/4"	Polyurethane Rubber	Fluorescent Orange	No	6072A11	000000

Round Brass Face

Brass faces are good for striking steel, iron, and stone.

	Face Dia.	Overall Lg.	Head Material	Handle Color	Handle Replaceable		Each
Polyurethane Rubber Handle with Steel Core—Textured Grip



	1 1/2	1 3/4" 1 1/4"	13"	Polyurethane Rubber	Fluorescent Orange	No	5969A21	000000

Replaceable-Face Mallets

Replace faces when they become worn rather than replacing the entire tool. These mallets are suitable for driving chisels and striking work without damaging its surface. Choose a mallet with a face that's softer than your workpiece to avoid marring it when tapping or striking. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings.

Press-Fit Nylon Face

Plain Grip

Nylon faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.

Hickory Handle—Hickory handles resist vibration.

Ash Handle—Ash handles resist vibration.

Hard Face—Hard faces have a hardness similar to that of a bowling ball.

Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.

	Mallets								Replacement Faces
	Head Wt.	Face Dia.	Face Hardness Rating (Face Color)	Overall Lg.	Head Material	Handle Replaceable		Each		Each
Ash Handle with Plain Grip



		6 oz.	1"	Hard (White)	11"	Zinc Alloy	Yes	5914A12	000000	5914A31	00000


		11 oz.	1 1/4"	Hard (White)	10 1/2"	Zinc Alloy	Yes	5914A13	00000	5914A32	0000
		15 oz.	1 1/2"	Hard (White)	13"	Zinc Alloy	Yes	5914A14	00000	5914A33	0000
		1 7/8 lb.	2"	Hard (White)	13 1/2"	Zinc Alloy	Yes	5914A15	00000	5914A34	00000


		Hickory Handle with Plain Grip



				2 lb.	2"	Hard (White)	14 1/2"	Steel	Yes	5914A16	00000	5914A35	0000


				3 3/8 lb.	—	Hard (White)	14 1/4"	Steel	Yes	5914A39	000000	5914A36	00000

Screw-In Polyethylene Face


Hickory Handle with Plain Grip	Smooth Grip

Polyethylene faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.

Acetal Handle—Acetal handles are lightweight.

Hickory Handle—Hickory handles resist vibration.

Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.

Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.

	Mallets										Replacement Faces
				Face
	Head Wt.	Face Dia.	Face Hardness Rating (Face Color)	Thread Size	Thread Type	Overall Lg.	Head Material	Handle Replaceable		Each		Each
Acetal Handle—Smooth Grip



		2 oz.	5/8"	Extra Hard (Yellow)	1/4"-20	UNC	8 1/4"	Steel	No	5912A21	000000	5912A18	00000


		4 oz.	7/8"	Extra Hard (Yellow)	5/16"-18	UNC	9 1/4"	Steel	No	5912A11	00000	5912A16	0000


		Hickory Handle with Plain Grip



				7 oz.	1"	Extra Hard (Yellow)	7/16"-14	UNC	10 1/4"	Steel	No	5912A22	00000	5951A8	0000


				8 oz.	1 1/4"	Extra Hard (Yellow)	7/16"-14	UNC	12"	Steel	No	5912A12	00000	5912A17	0000
				1 lb.	1 1/4"	Extra Hard (Yellow)	7/16"-14	UNC	12"	Steel	No	5912A13	00000	5912A17	0000
				2 lb.	1 3/4"	Extra Hard (Yellow)	1/2"-13	UNC	12 3/4"	Steel	No	5912A15	00000	5912A19	0000

Screw-In Acetal × Brass Faces

Plain Grip

Mallets with two face materials can be used for a wider range of applications than other mallets.

Acetal faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.

Brass faces are harder than copper and suitable for striking steel, iron, stone, and other hard surfaces.

Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.

Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.

	Mallets										Replacement Face Sets
				Face
	Head Wt., oz.	Face Dia.	Face Hardness Rating (Face Color)	Thread Size	Thread Type	Overall Lg.	Head Material	Handle Replaceable		Each		Each
Maple Handle with Plain Grip



		4	1/2" 1/2"	Extra Hard (Black)	5/8"-32	UN	9"	Aluminum	No	6086A13	000000	6086A15	000000

Press-Fit Surlyn × Kraton Faces

Hickory Handle with

Plain Grip

Mallets with two face materials can be used for a wider range of applications than other mallets.

Surlyn and kraton faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.

Hickory Handle—Hickory handles resist vibration.

Hard Face—Hard faces have a hardness similar to that of a bowling ball.

Medium-Soft Face—Medium-soft faces have a hardness similar to that of a shoe heel.

Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.

	Face Dia.	Face Hardness Rating (Face Color)	Overall Lg.	Head Material	Handle Replaceable		Each
Hickory Handle with Plain Grip



	6	1"	Hard (Yellow) × Medium Soft (Red)	10 1/2"	Steel	Yes	3755A45	000000


	12	1 3/8"	Hard (Yellow) × Medium Soft (Red)	11 1/4"	Steel	Yes	3755A46	00000

Replacement Faces

		Each
1 3/8" Dia. Medium Soft (Red) Replacement Face	3755A51	00000
1 3/8" Dia. Hard (Yellow) Replacement Face	3755A49	0000
1" Dia. Medium Soft (Red) Replacement Face	3755A48	0000
1" Dia. Hard (Yellow) Replacement Face	3755A47	0000

Press-Fit SBR Face

Hickory Handle with

Plain Grip

SBR faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.

Hickory Handle—Hickory handles resist vibration.

Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.

White Face—White SBR faces are nonmarking.

Hard Face—Hard faces have a hardness similar to that of a bowling ball.

Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.

	Face Dia.	Face Hardness Rating (Face Color)	Overall Lg.	Head Material	Handle Replaceable		Each
Hickory Handle with Plain Grip



	1 1/2	2"	Extra Hard (White) × Hard (Black)	14"	Steel	Yes	5939A11	000000

Replacement Faces

		Each
Extra-Hard (White) Replacement Face	5939A13	00000
Hard (Black) Replacement Face	5939A12	0000

Press-Fit Steel × Nylon Faces

Press Fit with Textured

Grip

Mallets with two face materials can be used for a wider range of applications than other mallets.

Steel faces are the hardest metal faces we offer. Use them to drive chisels, masonry drills, and nails.

Nylon faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.

Steel Handle—Steel handles are stronger than wooden handles but have less vibration resistance.

Textured Grip—Textured grips provide slip resistance.

Hard Face—Hard faces have a hardness similar to that of a bowling ball.

Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.

	Mallets								Replacement Faces
	Head Wt.	Face Dia.	Face Hardness Rating (Face Color)	Overall Lg.	Head Material	Handle Replaceable		Each		Each
Steel Handle with Textured Grip



		15 oz.	1 1/8"	Hard (White)	11 1/2"	Steel	No	3212N14	000000	3216N12	00000


		1 3/8 lb.	1 3/8"	Hard (White)	11 1/2"	Steel	No	3212N15	00000	3216N13	0000

Press-Fit Rawhide Leather Face

Hickory Handle with

Plain Grip

Rawhide leather faces are more durable than plastic and won't distort the surface of soft sheet metal, such as brass, aluminum, and copper.

Hickory Handle—Hickory handles resist vibration.

	Mallets							Replacement Handles
	Head Wt., lb.	Face Dia.	Overall Lg.	Head Material	Handle Replaceable		Each		Each
Hickory Handle with Plain Grip



		1	1 1/4"	11"	Steel	Yes	5907A12	0000000	5907A32	000000


		1 1/2	1 1/2"	11"	Steel	Yes	5907A13	000000	5907A33	00000
		2 1/2	1 3/4"	12 1/4"	Steel	Yes	5907A14	000000	5907A34	00000
		4	2"	13 1/2"	Steel	Yes	5907A15	000000	5907A35	00000
		5 3/4	2 3/4"	13 1/2"	Steel	Yes	5907A16	000000	5907A36	00000

Rawhide Leather Faces

	Face Dia.
Clamping-Head/Press-Fit Rawhide Leather Faces


1 1/4"	5907A18	000000
1 1/2"	5907A19	00000
1 3/4"	5907A21	00000
2"	5907A22	00000
2 3/4"	5907A23	00000

Press-Fit Copper Face

Plain Grip

Copper faces are for use on brass, copper, aluminum, and steel.

Hickory Handle—Hickory handles resist vibration.

Ash Handle—Ash handles resist vibration.

	Face Dia.	Overall Lg.	Head Material	Handle Replaceable		Each
Ash Handle with Plain Grip



	1	1"	9"	Iron	Yes	5905A11	000000


	1 3/4	1 1/4"	10 3/4"	Iron	Yes	5905A12	00000


	Hickory Handle with Plain Grip



			2 3/4	1 1/2"	12"	Iron	Yes	5905A13	00000


			4	1 3/4"	12"	Iron	Yes	5905A14	00000
			6 1/2	2"	14"	Iron	Yes	5905A15	00000

Copper Faces

	Face Dia.
Clamping-Head/Press-Fit Copper Faces


1"	5905A21	00000
1 1/4"	5905A22	0000
1 1/2"	5905A23	00000
1 3/4"	5905A24	00000
2"	5905A25	00000

Dead Blow Mallets

The head on these mallets is loaded with metal shot for added weight and a controlled impact with minimal rebound. Use them to drive chisels and strike work without damaging its surface. To avoid marring, choose a mallet with a face that's softer than your workpiece. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings. All have a textured or ribbed grip for slip resistance.

Round PVC Face

Fiberglass Handle with

Ribbed Grip

Textured Grip

PVC faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.

PVC Handle—PVC handles with steel core resist breakage if you miss your mark.

Fiberglass Handle—Fiberglass handles combine high strength with good vibration resistance.

Soft Face—Soft faces have a hardness similar to that of a tire tread.

Hard Face—Hard faces have a hardness similar to that of a bowling ball.

Face Hardness Rating—All have a face hardness rating for comparing their hardness with other plastic faces.

	Face Dia.	Face Hardness Rating (Face Color)	Overall Lg.	Head Material	Handle Color	Handle Replaceable		Each
PVC Handle with Steel Handle Core—Textured Grip



	8 oz.	1 5/8"	Soft (Black)	10 3/4"	PVC	Black	No	6085A11	000000


	1 lb.	1 3/4"	Soft (Black)	12"	PVC	Black	No	6085A12	00000
	1 1/2 lb.	1 7/8"	Soft (Black)	13"	PVC	Black	No	6085A13	00000
	2 lb.	2 1/8"	Soft (Black)	13 1/2"	PVC	Black	No	6085A14	00000
	3 lb.	2 7/8"	Soft (Black)	14"	PVC	Black	No	6085A15	00000
	4 lb.	2 5/8"	Soft (Black)	14 3/4"	PVC	Black	No	6085A16	00000


	Fiberglass Handle with Ribbed Grip



			2 lb.	2"	Hard (Black)	14"	PVC	Black	No	5969A12	00000


			2 3/4 lb.	2 3/8"	Hard (Black)	14 1/4"	PVC	Black	No	5969A13	00000
			3 3/8 lb.	2 5/8"	Hard (Black)	15 1/4"	PVC	Black	No	5969A14	00000

Replaceable-Face Dead Blow Mallets

The replaceable faces can be changed out when worn. These mallets have a head loaded with metal shot for added weight and a controlled impact with minimal rebound. Use them to drive chisels and strike work without damaging its surface. The polyurethane rubber faces resist oils and solvents and won't crack under high impact; they're often used on plastic, wood, and sheet metal. To avoid marring when tapping or striking, choose a face that's softer than your workpiece. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings. The handle has a ribbed grip for slip resistance.

Rectangular Press-Fit Polyurethane Rubber Face

Steel Handle—Steel handles are stronger than wooden handles but have less vibration resistance.

Medium Face—Medium faces have a hardness that's suitable for most general purpose applications.

	Face Lg.	Face Wd.	Face Hardness Rating (Face Color)	Overall Lg.	Head Material	Handle Replaceable		Each
Steel Handle—Ribbed Grip



	1	1 3/16"	1 9/16"	Medium (Yellow)	11 3/4"	Steel	No	3209N15	000000

Polyurethane Rubber Faces

			Medium Hard (Off-White)
Press-Fit Polyurethane Rubber Faces


1 3/16"	1 9/16"	3216N11	00000

Round Screw-In Polyurethane Rubber Face

Hickory Handle—Hickory handles resist vibration.

Medium Face—Medium faces have a hardness that's suitable for most general purpose applications.

Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.

				Face
	Head Wt.	Face Dia.	Face Hardness Rating (Face Color)	Thread Size	Thread Type	Overall Lg.	Head Material	Handle Replaceable		Each
Hickory Handle—Ribbed Grip



		10 oz.	1"	Medium (Green) × Extra Hard (Black)	1/4"-20	UNC	11"	Aluminum	Yes	6047A81	000000


		14 oz.	1"	Medium (Green) × Extra Hard (Black)	1/4"-20	UNC	11"	Iron	Yes	6047A82	00000
		14 oz.	1 1/4"	Medium (Green) × Extra Hard (Black)	5/16"-18	UNC	12"	Aluminum	Yes	6047A83	00000
		1 3/8 lb.	1 1/4"	Medium (Green) × Extra Hard (Black)	5/16"-18	UNC	12"	Iron	Yes	6047A14	00000
		1 3/8 lb.	1 1/2"	Medium (Green) × Extra Hard (Black)	5/16"-18	UNC	13"	Aluminum	Yes	6047A15	00000
		1 7/8 lb.	1 1/2"	Medium (Green) × Extra Hard (Black)	5/16"-18	UNC	13"	Iron	Yes	6047A16	00000
		2 3/8 lb.	2"	Medium (Green) × Extra Hard (Black)	3/8"-16	UNC	15"	Aluminum	Yes	6047A17	000000
		3 1/2 lb.	2"	Medium (Green) × Extra Hard (Black)	3/8"-16	UNC	15"	Iron	Yes	6047A18	000000
		4 1/8 lb.	2 1/2"	Medium (Green) × Extra Hard (Black)	7/16"-14	UNC	17"	Aluminum	Yes	6047A19	000000
		6 1/2 lb.	2 1/2"	Medium (Green) × Extra Hard (Black)	7/16"-14	UNC	17"	Iron	Yes	6047A21	000000

Polyurethane Rubber Faces

Image of Product. Front orientation. Hammer Faces. Replaceable-Face Dead Blow Mallets , Polyurethane Rubber Face.

Soft Face—Soft faces have a hardness similar to that of a tire tread.

Medium Face—Medium faces have a hardness that's suitable for most general purpose applications.

Hard Face—Hard faces have a hardness similar to that of a bowling ball.

Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.

		Face		Soft (Orange)		Medium (Green)		Hard (Red)		Extra Hard (Black)
	Face Dia.	Thread Size	Thread Type		Each		Each		Each		Each
Screw-In Polyurethane Rubber Faces



		1"	1/4"-20	UNC	6047A31	000000	6047A41	000000	6047A51	000000	6047A61	000000


		1 1/4"	5/16"-18	UNC	6047A32	00000	6047A42	00000	6047A52	00000	6047A62	00000
		1 1/2"	5/16"-18	UNC	6047A33	00000	6047A43	00000	6047A53	00000	6047A63	00000
		2"	3/8"-16	UNC	6047A34	00000	6047A44	00000	6047A54	00000	6047A64	00000
		2 1/2"	7/16"-14	UNC	6047A35	00000	6047A45	00000	6047A55	00000	6047A65	00000

High-Visibility Replaceable-Face Dead Blow Mallets

Change the faces out when worn rather than replacing the entire tool. A fluorescent orange color makes these mallets easy to see. All have a head loaded with metal shot for added weight and a controlled impact with minimal rebound. Use them to drive chisels and strike work without damaging its surface. Often used on plastic, wood, and sheet metal, the polyurethane rubber faces resist oils and solvents and won't crack under high impact. The medium-hard face has a hardness similar to that of a plastic cutting board; the extra-hard face has a hardness similar to that of a hard hat. Use a face that's softer than your workpiece to avoid marring. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Choose heavier weight mallets for assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings. A textured grip provides slip resistance.

Round Screw-In Polyurethane Rubber Face

				Face
	Head Wt.	Face Dia.	Face Hardness Rating (Face Color)	Pipe Size	Thread Type	Overall Lg.	Head Material	Handle Color	Handle Replaceable		Each
Polyurethane Rubber Handle with Steel Core—Textured Grip



		12 oz.	1 3/8"	Medium Hard (Red) × Extra Hard (Black)	3/4	NPT	10"	Polyurethane Rubber	Fluorescent Orange	No	60515A1	000000


		1 1/2 lb.	1 3/4"	Medium Hard (Red) × Extra Hard (Black)	1	NPT	11"	Polyurethane Rubber	Fluorescent Orange	No	60515A2	00000
		2 lb.	1 7/8"	Medium Hard (Red) × Extra Hard (Black)	1	NPT	11 3/4"	Polyurethane Rubber	Fluorescent Orange	No	60515A3	00000
		3 lb.	2 1/2"	Medium Hard (Red) × Extra Hard (Black)	1 1/4	NPT	13 3/4"	Polyurethane Rubber	Fluorescent Orange	No	60515A4	00000
		4 1/2 lb.	2 7/8"	Medium Hard (Red) × Extra Hard (Black)	1 1/2	NPT	14 3/4"	Polyurethane Rubber	Fluorescent Orange	No	60515A5	000000
		7 lb.	2 7/8"	Medium Hard (Red) × Extra Hard (Black)	1 1/2	NPT	19 1/4"	Polyurethane Rubber	Fluorescent Orange	No	60515A6	000000

Polyurethane Rubber Faces

Image of Product. Front orientation. Hammer Faces. High-Visibility Replaceable-Face Dead Blow Mallets , Polyurethane Rubber Face.

Extra-Soft Face—Extra-soft faces have a hardness similar to that of a pencil eraser.

Soft Face—Soft faces have a hardness similar to that of a tire tread.

Medium Face—Medium faces have a hardness that's suitable for most general purpose applications.

Medium-Hard Face—Medium-hard faces have a hardness similar to that of a plastic cutting board.

Hard Face—Hard faces have a hardness similar to that of a bowling ball.

Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.

		Face		Extra Soft (Clear)		Soft (Blue)		Medium (Green)		Medium Hard (Red)		Hard (Amber)		Extra Hard (Black)
	Face Dia.	Pipe Size	Thread Type		Each		Each		Each		Each		Each		Each
Screw-In Polyurethane Rubber Faces



		1 3/8"	3/4	NPT	60515A11	000000	60515A12	000000	60515A13	000000	60515A14	000000	60515A15	000000	60515A16	000000


		1 3/4"	1	NPT	60515A21	00000	60515A22	00000	60515A23	00000	60515A24	00000	60515A25	00000	60515A26	00000
		1 7/8"	1	NPT	60515A31	00000	60515A32	00000	60515A33	00000	60515A34	00000	60515A35	00000	60515A36	00000
		2 1/2"	1 1/4	NPT	60515A41	00000	60515A42	00000	60515A43	00000	60515A44	00000	60515A45	00000	60515A46	00000
		2 7/8"	1 1/2	NPT	60515A51	00000	60515A52	00000	60515A53	00000	60515A54	00000	60515A55	00000	60515A56	00000

Nonsparking Mallets

The faces and head are made of aluminum-bronze that is Factory Mutual approved, so these tools inhibit sparking, resist corrosion, and are nonmagnetic. They satisfy OSHA requirements that specify nonsparking tools for locations where flammable vapors and combustible residues are present. All are suitable for driving chisels and striking work without damaging its surface. To avoid marring the workpiece, use these mallets on material that is harder than the metal faces. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. A textured grip provides slip resistance. For replacement handles, see Fiberglass Hammer Handles.

Warning: Do not use these tools in direct contact with acetylene.

Aluminum Bronze Face

Image of Product. Front orientation. Hammers. Nonsparking Mallets .

	Face Dia.	Overall Lg.	Head Material	Handle Replaceable	Certification		Each
Fiberglass Handle with Textured Grip



	2	1 1/2"	14"	Aluminum Bronze	Yes	FM Approved	6463A21	0000000


	4	2"	15"	Aluminum Bronze	Yes	FM Approved	6463A22	000000
	6	2 1/8"	15"	Aluminum Bronze	Yes	FM Approved	6463A23	000000

Create-Your-Own Mallets

Assembled Hammer

Pair a body with two faces of different materials to create the perfect striking tool. Use mallets to drive chisels and strike work without damaging its surface. To avoid marring, use a face material that's softer than your workpiece. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings.

Bodies with Screw-In Face Mount


	Screw-In Face

Bodies for screw-in face mount mallets have threads at each end of the head for attaching faces. They include a head and handle. The handle has a textured grip for slip resistance.

			Face
	Head Wt.	For Face Dia.	Thread Size	Thread Type	Overall Lg.	Head Material	Handle Replaceable		Each
Fiberglass Handle with Textured Grip



		8 oz.	1"	1/4"-20	UNC	11"	Nylon	No	5877A151	000000


		13 oz.	1 1/2"	5/16"-18	UNC	12 1/2"	Nylon	No	5877A153	00000
		1 1/8 lb.	2"	3/8"-16	UNC	14"	Nylon	No	5877A154	00000
		1 3/4 lb.	2"	3/8"-16	UNC	14"	Nylon	No	5877A157	00000
		4 7/8 lb.	3"	1/2"-13	UNC	15"	Nylon	No	5877A161	00000

Accessories for Hammers

PVC Faces

PVC Face

PVC Faces—PVC faces are softer than metal faces, so they're good for sheet metal work.

Extra-Soft Face—Extra-soft faces have a hardness similar to that of a pencil eraser.

Soft Face—Soft faces have a hardness similar to that of a tire tread.

Medium-Soft Face—Medium-soft faces have a hardness similar to that of a shoe heel.

Medium Face—Medium faces have a hardness that's suitable for most general purpose applications.

Medium-Hard Face—Medium-hard faces have a hardness similar to that of a plastic cutting board.

Hard Face—Hard faces have a hardness similar to that of a bowling ball. Hard faces have a hardness similar to that of a bowling ball.

Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.

Face Hardness Rating—All have a face hardness rating for comparing their hardness with other plastic faces.

			Extra-Soft Face		Soft Face		Medium-Soft Face		Medium Face		Medium-Hard Face		Hard Face		Extra-Hard Face
	Face Dia.	Face Thread Size		Each		Each		Each		Each		Each		Each		Each
Screw-In PVC Faces



		1"	1/4"-20	———	0	———	0	5877A51	00000	5877A61	00000	5877A71	00000	5877A81	00000	5877A91	00000


		1 1/2"	5/16"-18	5877A32	000000	5877A42	00000	5877A52	0000	5877A62	0000	5877A72	00000	5877A82	00000	5877A92	00000
		2"	3/8"-16	5877A33	00000	5877A43	00000	5877A53	00000	5877A63	00000	5877A73	00000	5877A83	00000	5877A93	00000
		3"	1/2"-13	———	0	———	0	5877A55	00000	5877A65	00000	———	0	5877A85	00000	———	0

Polyurethane Rubber Faces

Polyurethane

Rubber Face

Polyurethane Rubber Face—Polyurethane rubber faces are softer than metal faces, so they're good for sheet metal work.

Soft Face—Soft faces have a hardness similar to that of a tire tread.

Medium Face—Medium faces have a hardness that's suitable for most general purpose applications.

Hard Face—Hard faces have a hardness similar to that of a bowling ball. Hard faces have a hardness similar to that of a bowling ball.

Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.

Face Hardness Rating—All have a face hardness rating for comparing their hardness with other plastic faces.

		Face		Soft (Orange)		Medium (Green)		Hard (Red)		Extra Hard (Black)
	Face Dia.	Thread Size	Thread Type		Each		Each		Each		Each
Screw-In Polyurethane Rubber Faces



		1"	1/4"-20	UNC	6047A31	000000	6047A41	000000	6047A51	000000	6047A61	000000


		1 1/2"	5/16"-18	UNC	6047A33	00000	6047A43	00000	6047A53	00000	6047A63	00000
		2"	3/8"-16	UNC	6047A34	00000	6047A44	00000	6047A54	00000	6047A64	00000
		3"	1/2"-13	UNC	6047A36	00000	6047A46	00000	6047A56	00000	6047A66	00000

Bodies with Clamping-Head Face Mount


	Clamping-Head Face

Bodies for clamping-head face mount mallets have a head with two pieces that clamp together to grip faces tightly. They include a head, nut, and replaceable handle. To assemble, loosen the nut under the head, insert the faces, and tighten the nut.

	Bodies							Replacement Handles
	Head Wt., lb.	For Face Dia.	Overall Lg.	Head Material	Handle Replaceable		Each		Each
Hickory Handle with Plain Grip



		1 1/2	1 1/4"	11"	Iron	Yes	5911A11	000000	5911A43	000000


		1 3/4	1 1/2"	12 1/2"	Iron	Yes	5911A12	00000	5911A44	00000
		2 1/2	1 3/4"	13"	Iron	Yes	5911A13	00000	5911A45	00000
		3 1/2	2"	14"	Iron	Yes	5911A14	00000	5911A46	00000
		5 1/2	2 3/4"	15 3/4"	Iron	Yes	5911A15	000000	5911A42	00000

Accessories for Hammers

Urethane Rubber and Polyethylene Faces

Urethane Rubber Face

Polyethylene Face

Polyethylene Face and Urethane Rubber Face—Polyethylene faces and urethane rubber faces are softer than metal faces, so they're good for sheet metal work.

Hard Face—Hard faces have a hardness similar to that of a bowling ball. Hard faces have a hardness similar to that of a bowling ball.

Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.

Face Hardness Rating—All have a face hardness rating for comparing their hardness with other plastic faces.

		Hard Face (Off-White)		Extra-Hard Face (Yellow)
	Face Dia.		Each		Each
Clamping-Head Urethane Rubber Faces



		1 1/4"	5911A16	000000	———	0


		1 1/2"	5911A17	00000	———	0
		1 3/4"	5911A18	00000	———	0
		2"	5911A19	00000	———	0
		2 3/4"	5911A21	00000	———	0


		Clamping-Head Polyethylene Faces



				1 1/4"	———	0	5911A27	000000


				1 1/2"	———	0	5911A28	00000
				1 3/4"	———	0	5911A29	00000
				2"	———	0	5911A31	00000
				2 3/4"	———	0	5911A51	00000

Rawhide Leather Faces

Rawhide Leather

Faces

Rawhide Leather Face—Rawhide leather faces are more durable than plastic and won't distort the surface of soft sheet metal, such as brass, aluminum, and copper.

		Each
Clamping-Head/Press-Fit Rawhide Leather Faces



	1 1/4"	5907A18	000000


	1 1/2"	5907A19	00000
	1 3/4"	5907A21	00000
	2"	5907A22	00000
	2 3/4"	5907A23	00000

Copper Faces

Image of Product. Front orientation. Copper Face. Create-Your-Own Mallets .

Copper Faces

Copper Face—Copper faces are for use on brass, copper, aluminum, and steel.

		Each
Clamping-Head/Press-Fit Copper Faces



	1 1/4"	5905A22	00000


	1 1/2"	5905A23	00000
	1 3/4"	5905A24	00000
	2"	5905A25	00000