McMaster-Carr logo
    Enter e-mail addresses in the fields below
    Message
    Cancel
    Comments
    E-mail address (if you would like a response)
    21 Products

    High-Visibility Dead Blow Mallets

    A fluorescent orange color makes these mallets easy to see. The head is loaded with metal shot for added weight and a controlled impact with minimal rebound. All are suitable for driving chisels and striking work without damaging its surface. Choose a lighter weight mallet for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings. A textured grip provides slip resistance.
    Polyurethane Rubber Face
    Image of Product. Front orientation. Hammers. High-Visibility Dead Blow Mallets .
    Polyurethane rubber faces resist oils and solvents and won't crack under high impact. They're softer than metal faces, so they're good for striking plastic, wood, and sheet metal.
    Soft Face—Soft faces have a hardness similar to that of a tire tread.
    Face Hardness Rating—All have a face hardness rating for comparing their hardness with other plastic faces.
    Head Wt.,
    lb.
    Face
    Dia.
    Face Hardness Rating
    (Face Color)
    Overall
    Lg.
    Head Material
    Handle Color
    Handle
    Replaceable
    Each
    Polyurethane Rubber Handle with Steel Core—Textured Grip
    1 3/42"Soft (Fluorescent Orange)12 7/8"Polyurethane Rubber
    Fluorescent OrangeNo0000000000000
     

    Create-Your-Own Mallets

    Image of System. Assembled Hammer. Front orientation. Hammers. Create-Your-Own Mallets .

    Assembled Hammer

    Pair a body with two faces of different materials to create the perfect striking tool. Use mallets to drive chisels and strike work without damaging its surface. To avoid marring, use a face material that's softer than your workpiece. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings.
    Bodies with Screw-In Face Mount
    Image of Product. Front orientation. Hammers. Create-Your-Own Mallets , Screw-In Face.
    Image of Specification. Front orientation. Exploded view. Contains Border. Screw-In Face. Create-Your-Own Mallets .

    Screw-In

    Face

    Bodies for screw-in face mount mallets have threads at each end of the head for attaching faces. They include a head and handle. The handle has a textured grip for slip resistance.
    Face
    Head Wt.,
    lb.
    For Face
    Dia.
    Thread
    Size
    Thread
    Type
    Overall
    Lg.
    Head
    Material
    Handle
    Replaceable
    Each
    Fiberglass Handle with Textured Grip
    1 3/42"3/8"-16
    UNC
    14"Nylon
    No00000000000000
     
    Accessories for Hammers
    Bodies with Clamping-Head Face Mount
    Image of Product. Front orientation. Hammers. Create-Your-Own Mallets , Clamping-Head Face.
    Image of Specification. Front orientation. Exploded view. Contains Border. Clamping-Head Face. Create-Your-Own Mallets .

    Clamping-Head Face

    Bodies for clamping-head face mount mallets have a head with two pieces that clamp together to grip faces tightly. They include a head, nut, and replaceable handle. To assemble, loosen the nut under the head, insert the faces, and tighten the nut.
    Bodies
    Replacement
    Handles
    Head Wt.,
    lb.
    For Face
    Dia.
    Overall
    Lg.
    Head
    Material
    Handle
    Replaceable
    Each
    Each
    Hickory Handle with Plain Grip
    1 3/41 1/2"12 1/2"IronYes00000000000000000000000000
     
    Accessories for Hammers

    Replaceable-Face Mallets

    Replace faces when they become worn rather than replacing the entire tool. These mallets are suitable for driving chisels and striking work without damaging its surface. Choose a mallet with a face that's softer than your workpiece to avoid marring it when tapping or striking. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings.
    Press-Fit Copper Face
    Image of Product. Front orientation. Hammers. Replaceable-Face Mallets , Press-Fit Copper Face, Plain Grip.

    Plain Grip

    Copper faces are for use on brass, copper, aluminum, and steel.
    Ash Handle—Ash handles resist vibration.
    Head Wt.,
    lb.
    Face
    Dia.
    Overall
    Lg.
    Head
    Material
    Handle
    Replaceable
    Each
    Ash Handle with Plain Grip
    1 3/41 1/4"10 3/4"IronYes0000000000000
     
    Copper Faces
    back to top