Titanium Hones | McMaster-Carr

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For Cylinder ID

For Use On

Number of Stones

Abrasive Length

Grit

Flexibility

Overall Length

Shape

Abrasive Material

For Finish

Tip Color

Length

Material

REACH

Export Control Classification Number (ECCN)

EAR99

DFARS Specialty Metals

Shank Diameter

RoHS

Grit Rating

Recommended Speed

1,000 rpm to 1,200 rpm

Shank Style

For Use With

Performance

Thickness

Width

Color

159 Products

Easy-Adjust Rigid Cylinder Hones

Control the pressure you apply to surfaces with a turn of the adjustment knob to achieve your desired finish. These hones have spring-loaded arms that push the abrasive stones against cylinder walls. Rigid stones repair cylinders that are out-of-round, tapered, or otherwise misshaped. Use with portable drills, moving the hone up and down to leave a cross-hatch pattern that retains lubricant. The shank flexes to reach around curves or into spaces where you can’t keep the drill parallel to the cylinder. We recommend using hones with honing oil to keep the abrasive free of debris.

	Hones										Cylinder Honing Stone Holders		Replacement Driver Shafts
	For Cylinder ID	Grit (For Finish)	Shank Dia.	Overall Lg.	Abrasive Lg.	Recommended Speed, rpm	No. of Stones	Shank Flexibility		Each		Each		Each
Silicon Carbide Abrasive—For Steel, Stainless Steel, Titanium, Iron, Aluminum, Brass, Bronze, Copper, and Nickel



		11/16" to 2 1/2"	220 Grit (Smooth)	0.25"	8"	1 1/8"	1,500	2	Flexible	0000000	000000	———	0	———	0


		27/32" to 2"	220 Grit (Smooth)	0.25"	8"	1 1/8"	1,500	3	Flexible	0000000	00000	———	0	———	0
		1 1/2" to 3 1/8"	400 Grit (Extra Smooth)	0.25"	8"	1"	1,500	3	Flexible	0000000	00000	———	0	———	0
		2" to 7"	220 Grit (Smooth)	0.25"	13"	3"	1,200	3	Flexible	0000000	00000	0000000	00000	0000000	00000

Replacement Cylinder Honing Stones

					220 Grit (Smooth)		240 Grit (Extra Smooth)		320 Grit (Extra Smooth)		400 Grit (Extra Smooth)
	For Cylinder ID	Abrasive Lg.	No. of Pieces	Includes		Each		Each		Each		Each
Silicon Carbide Abrasive—For Steel and Stainless Steel



		11/16" to 2 1/2"	1 1/8"	2	Two Stones	0000000	00000	———	0	———	0	———	0


		27/32" to 2"	1 1/8"	3	Three Stones	0000000	0000	———	0	———	0	———	0
		1 1/2" to 3 1/8"	1"	3	Three Stones	———	0	———	0	———	0	0000000	00000
		2" to 7"	3"	3	Three Stones	0000000	0000	0000000	00000	0000000	00000	———	0

Flexible Cylinder Hones for Hard Metals

Twisted Shank

A hard abrasive removes material from metals such as hardened steel, titanium, and iron. It also leaves a cross-hatch patterned finish to retain lubricant. These hones have abrasive-embedded balls mounted on flexible spindles that press against the inside of cylinders. Hones are slightly oversized for maximum contact. When your cylinder ID falls between two sizes, order the larger hone. Use with portable drills, drill presses, and CNC machines. Hones should be rotating when inserted into or removed from cylinders. We recommend using them with honing oil to keep the abrasive free of debris.

Boron Carbide Abrasive—Harder than standard abrasives such as silicon carbide and aluminum oxide, boron carbide will hone hardened steel, titanium, and iron. It's not as hard as diamond, however, so it can't hone carbide or ceramic.

Diamond Abrasive—Our hardest, longest-lasting abrasive will hone any material, even ceramic and carbide.

Twisted Shank—Snip the shank to shorten the length of your cylinder hone.

Abrasive Material—Abrasive material is identified by the color on the stem.

Grit—Grit is identified by the color on the tip, except 120-grit hones are unmarked.

	For Cylinder ID	Abrasive Lg.	Shank Dia.	Overall Lg.	Recommended Speed, rpm		60 Grit (Rough) Gray	80 Grit (Rough) Orange	120 Grit (Smooth)	180 Grit (Smooth) Red	240 Grit (Extra Smooth) Blue	320 Grit (Extra Smooth) White	400 Grit (Extra Smooth) Yellow	600 Grit (Polished) Pink	800 Grit (Polished) Light Blue
Boron Carbide Abrasive (Brown)—For Hardened Steel, Titanium, and Iron







				Twisted Shank

				1/4"	1 1/2"	0.112"	8"	1,000 to 1,200	00000000	000000	000000	000000	000000	000000	000000	—	000000	—


				1/2"	2 1/2"	0.168"	8"	900 to 1,000	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				5/8"	2 1/2"	0.19"	8"	900 to 1,000	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				3/4"	2 1/2"	0.19"	8"	900 to 1,000	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				7/8"	3"	0.228"	8"	900 to 1,000	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				15/16"	3"	0.228"	8"	900 to 1,000	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				1"	3"	0.228"	8"	900 to 1,000	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				1 1/8"	3"	0.245"	8"	900 to 1,000	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				1 1/4"	3"	0.245"	8"	900 to 1,000	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				1 3/8"	3"	0.245"	8"	900 to 1,000	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				1 1/2"	3"	0.245"	8"	900 to 1,000	00000000	00000	00000	00000	00000	00000	00000	—	00000	—


				1 5/8"	3"	0.245"	8"	900 to 1,000	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				1 3/4"	3"	0.245"	8"	900 to 1,000	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				1 7/8"	3"	0.245"	8"	900 to 1,000	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				2"	3"	0.245"	8"	600 to 900	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				2 1/4"	3"	0.245"	8"	600 to 900	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				2 1/2"	3"	0.245"	8"	600 to 900	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				2 3/4"	3"	0.245"	8"	600 to 900	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				3"	3"	0.245"	8"	600 to 900	00000000	00000	00000	00000	00000	00000	00000	—	00000	—
				3 1/4"	5"	0.31"	13 1/2"	600 to 900	00000000	000000	000000	000000	000000	000000	000000	—	000000	—
				3 1/2"	5"	0.31"	13 1/2"	600 to 900	00000000	000000	000000	000000	000000	000000	000000	—	000000	—


				3 3/4"	5"	0.31"	13 1/2"	600 to 900	00000000	000000	000000	000000	000000	000000	000000	—	000000	—
				4"	6"	0.31"	13 1/2"	350 to 600	00000000	000000	000000	000000	000000	000000	000000	—	000000	—
				5"	6"	0.35"	17 1/2"	350 to 600	00000000	000000	000000	000000	000000	000000	000000	—	000000	—
				6"	6 1/4"	0.42"	17 1/2"	350 to 600	00000000	000000	000000	000000	000000	000000	000000	—	000000	—
				7"	7"	0.42"	17 1/2"	350 to 600	00000000	000000	000000	000000	000000	000000	000000	—	000000	—
				8"	7 1/4"	0.42"	17 1/2"	225 to 300	00000000	000000	000000	000000	000000	000000	000000	—	000000	—


				Diamond Abrasive (Yellow)—For Hardened Steel, Titanium, Iron, Nickel, Carbide, and Ceramic







								Twisted Shank

								3/16"	3/4"	0.073"	6"	1,000 to 1,200	0000000	—	—	—	00000	—	—	000000	—	000000


								1/4"	1 1/2"	0.112"	8"	1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000
								1/2"	3/4"	0.168"	8"	900 to 1,000	0000000	—	—	—	00000	—	—	00000	—	00000
								5/8"	2 1/2"	0.19"	8"	900 to 1,000	0000000	—	—	—	00000	—	—	00000	—	00000
								3/4"	2 1/2"	0.19"	8"	900 to 1,000	0000000	—	—	—	00000	—	—	00000	—	00000
								7/8"	3"	0.22"	8"	900 to 1,000	0000000	—	—	—	00000	—	—	00000	—	000000
								15/16"	3"	0.22"	8"	900 to 1,000	0000000	—	—	—	00000	—	—	00000	—	000000
								1"	3"	0.22"	8"	900 to 1,000	0000000	—	—	—	000000	—	—	000000	—	000000
1 1/8"								3"	0.245"	8"	900 to 1,000	0000000	—	—	—	000000	—	—	000000	—	000000
1 1/4"	3"							0.245"	8"	900 to 1,000	0000000	—	—	—	000000	—	—	000000	—	000000
1 3/8"	3"							0.245"	8"	900 to 1,000	0000000	—	—	—	000000	—	—	000000	—	000000


1 1/2"	3"	0.245"						8"	900 to 1,000	0000000	—	—	—	000000	—	—	000000	—	000000
4 mm	3/4"	0.055"	6"					1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000
4.5 mm	3/4"	0.055"	6"					1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000
5 mm	1 1/2"	0.083"	8"					1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000
5.5 mm	1 1/2"	0.083"	8"					1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000
6 mm	1 1/2"	0.112"	8"					1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000
6.4 mm	1 1/2"	0.112"	8"					1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000
7 mm	2"	0.125"	8"					1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000
8 mm	2"	0.14"	8"					1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000
9 mm	2"	0.14"	8"					1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000


9.5 mm	2"	0.14"	8"					1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000
10 mm	2"	0.14"	8"					1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000
11 mm	2"	0.14"	8"					1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000
12 mm	2 1/2"	0.168"	8"					1,000 to 1,200	0000000	—	—	—	00000	—	—	00000	—	00000
14 mm	2 1/2"	0.19"	8"					900 to 1,000	0000000	—	—	—	00000	—	—	00000	—	00000
18 mm	2 1/2"	0.19"	8"					900 to 1,000	0000000	—	—	—	00000	—	—	00000	—	00000
20 mm	2 1/2"	0.19"	8"					900 to 1,000	0000000	—	—	—	00000	—	—	00000	—	00000

Electrical Contact Files

Clean contacts on electrical components such as spark plugs, switches, relays, and ignition points.

Files with Tungsten-Coated Teeth


	Double-Cut Face

Files with tungsten-coated teeth are best for hard materials commonly found on ignition points and high-amperage electrical contacts, such as tungsten and iridium. They are double cut—two sets of diagonal teeth remove material rapidly.

							Fine Grit
Lg.	Wd.	Thk.	Face Tooth Style	Edge Tooth Style	For Use On	Material		Each
5 1/4"	5/16"	0.044"	Double Cut	None	Titanium, Hardened Steel, Tool Steel, Nickel, Ceramic, Stone, Glass, Carbide, Carbon Fiber, Graphite	Steel	000000	00000

Files with Diamond Abrasive Grit

Files with diamond abrasive grit clean contacts with a minimal amount of pressure. The sharpest and hardest abrasive we offer, diamond smooths any material. It’s especially good for delicate tasks where you need to remove very little material at a time.

						Medium Grit (120-150 Grit)		Extra-Fine Grit (240-320 Grit)
Abrasive Lg.	Lg.	Wd.	Thk.	For Use On	Material		Each		Each
3/4"	4 9/16"	3/16"	0.015"	Titanium, Hardened Steel, Tool Steel, Nickel, Ceramic, Stone, Glass, Carbide, Carbon Fiber, Graphite	Steel	00000000	000000	00000000	000000

Rigid Cylinder Hones for Machine Tools

Turn your drill press, lathe, mill, or CNC machine into a precision honing system. These hones finish cylinder diameters as small as 3/16" to within a 0.001" tolerance. They correct out-of-round holes, slots, keyways for shafts, bushings, and dowel pins. To retain lubricants, they leave a cross-hatch pattern on cylinder walls. Install the hone’s driver in your spindle and guide or program your machine to move the hone up and down to create the pattern.

Honing Kits

Each kit contains a mandrel, two honing stones, and a truing sleeve. The mandrel holds the honing stones and snaps into a driver with a quick twist. Since the mandrel doesn’t touch the work surface, it won’t wear out and need replacing. The truing sleeve conditions the honing stones so they’re perfectly cylindrical and concentric to the mandrel.

Kits											Replacement Cylinder Honing Stones			Replacement Cylinder Honing Stone Truing Sleeves
For Cylinder ID
Actual	Nominal	For Cylinder ID Tolerance	Mandrel Lg.	Grit (For Finish)	Abrasive Lg.	Recommended Speed, rpm	No. of Stones	Includes		Each	No. of Pieces		Each		Each
0.177" to 0.209"	3/16"	-0.001" to 0.001"	4"	220 Grit (Smooth)	1"	800	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	0000000	2	00000000	000000	00000000	0000000
0.209" to 0.24"	7/32"	-0.001" to 0.001"	4"	220 Grit (Smooth)	1"	800	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
0.24" to 0.302"	1/4"	-0.001" to 0.001"	3 1/4"	220 Grit (Smooth)	3/4"	800	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
0.302" to 0.365"	5/16"	-0.001" to 0.001"	4"	220 Grit (Smooth)	1 1/8"	800	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
0.365" to 0.427"	3/8"	-0.001" to 0.001"	5"	220 Grit (Smooth)	1 1/2"	800	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
0.427" to 0.49"	7/16"	-0.001" to 0.001"	5"	220 Grit (Smooth)	1 1/2"	800	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
0.49" to 0.552"	1/2"	-0.001" to 0.001"	5 3/4"	220 Grit (Smooth)	1 15/16"	600	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
0.552" to 0.615"	9/16"	-0.001" to 0.001"	5 3/4"	220 Grit (Smooth)	1 15/16"	600	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
0.615" to 0.677"	5/8"	-0.001" to 0.001"	6"	220 Grit (Smooth)	2 1/2"	400	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
0.677" to 0.74"	11/16"	-0.001" to 0.001"	6"	220 Grit (Smooth)	2 1/2"	400	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
0.74" to 0.865"	3/4"	-0.001" to 0.001"	6 5/8"	220 Grit (Smooth)	3"	400	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
0.865" to 0.99"	7/8"	-0.001" to 0.001"	7 1/8"	220 Grit (Smooth)	3 1/2"	400	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
0.99" to 1.115"	1"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	3 1/2"	400	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
1.115" to 1.24"	1 1/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	300	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
1.24" to 1.365"	1 1/4"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	300	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
1.365" to 1.49"	1 3/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	300	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
1.49" to 1.615"	1 1/2"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	300	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
1.615" to 1.74"	1 5/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	200	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
1.74" to 1.865"	1 3/4"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	100	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
1.865" to 1.99"	1 7/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	100	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
1.99" to 2.115"	2"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	100	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
2.115" to 2.24"	2 1/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
2.24" to 2.365"	2 1/4"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
2.365" to 2.49"	2 3/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
2.49" to 2.615"	2 1/2"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
2.615" to 2.74"	2 5/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
2.74" to 2.865"	2 3/4"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
2.865" to 2.99"	2 7/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000
2.99" to 3.115"	3"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	0000000	000000	2	00000000	00000	00000000	000000

Cylinder Hone Driver Adapters