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About Installing Solid Rivets
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Mil. Spec. Aluminum Flush-Mount Solid Rivets
Installed
Made of heat-treated aluminum, these rivets meet MIL-C-5541. They are lightweight, nonmagnetic, and chemically treated for good corrosion resistance, leaving a gold-colored finish. Install in a countersunk hole and the angled head sits flush with the material's surface.
Installation of solid rivets requires access to both sides of the material as well as a hammer or a solid rivet tool. To achieve the most consistent results and a professional appearance, we recommend using a riveting air hammer with a rivet setter that matches the rivet's head style, and a bucking bar.
| For Max. Material Thick. | Lg. | Overall Lg. | For Hole Size | For Drill Bit Size | Head Style Number | Head Dia. | Head Ht. | Countersink Angle  | Specifications Met | Color | Pkg. Qty. | Pkg. | |
1/16" Dia. | |||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 0.072" | 0.103" | 0.125" | 0.067" | No. 51 | MS20426 | 0.118" | 0.022" | 100° | MIL-C-5541, MS20426AD2-2, NASM20426 | Gold | 250 | 96685A110 | 000000 |
| 0.135" | 0.166" | 0.188" | 0.067" | No. 51 | MS20426 | 0.118" | 0.022" | 100° | MIL-C-5541, MS20426AD2-3, NASM20426 | Gold | 250 | 96685A125 | 00000 |
| 0.197" | 0.228" | 0.25" | 0.067" | No. 51 | MS20426 | 0.118" | 0.022" | 100° | MIL-C-5541, MS20426AD2-4, NASM20426 | Gold | 250 | 96685A140 | 00000 |
3/32" Dia. | |||||||||||||
| 0.105" | 0.152" | 0.188" | 0.098" | No. 40 | MS20426 | 0.183" | 0.036" | 100° | MIL-C-5541, MS20426AD3-3, NASM20426 | Gold | 250 | 96685A143 | 0000 |
| 0.167" | 0.214" | 0.25" | 0.098" | No. 40 | MS20426 | 0.183" | 0.036" | 100° | MIL-C-5541, MS20426AD3-4, NASM20426 | Gold | 250 | 96685A146 | 0000 |
| 0.23" | 0.277" | 0.313" | 0.098" | No. 40 | MS20426 | 0.183" | 0.036" | 100° | MIL-C-5541, MS20426AD3-5, NASM20426 | Gold | 250 | 96685A149 | 0000 |
1/8" Dia. | |||||||||||||
| 0.09" | 0.146" | 0.188" | 0.129" | No. 30 | MS20426 | 0.229" | 0.042" | 100° | MIL-C-5541, MS20426AD4-3, NASM20426 | Gold | 250 | 96685A155 | 0000 |
| 0.146" | 0.208" | 0.25" | 0.129" | No. 30 | MS20426 | 0.229" | 0.042" | 100° | MIL-C-5541, MS20426AD4-4, NASM20426 | Gold | 250 | 96685A170 | 00000 |
| 0.209" | 0.271" | 0.313" | 0.129" | No. 30 | MS20426 | 0.229" | 0.042" | 100° | MIL-C-5541, MS20426AD4-5, NASM20426 | Gold | 250 | 96685A185 | 00000 |
| 0.271" | 0.333" | 0.375" | 0.129" | No. 30 | MS20426 | 0.229" | 0.042" | 100° | MIL-C-5541, MS20426AD4-6, NASM20426 | Gold | 250 | 96685A200 | 00000 |
5/32" Dia. | |||||||||||||
| 0.117" | 0.195" | 0.25" | 0.161" | No. 20 | MS20426 | 0.29" | 0.055" | 100° | MIL-C-5541, MS20426AD5-4, NASM20426 | Gold | 100 | 96685A203 | 00000 |
| 0.18" | 0.258" | 0.313" | 0.161" | No. 20 | MS20426 | 0.29" | 0.055" | 100° | MIL-C-5541, MS20426AD5-5, NASM20426 | Gold | 100 | 96685A206 | 00000 |
| 0.242" | 0.32" | 0.375" | 0.161" | No. 20 | MS20426 | 0.29" | 0.055" | 100° | MIL-C-5541, MS20426AD5-6, NASM20426 | Gold | 100 | 96685A209 | 00000 |
3/16" Dia. | |||||||||||||
| 0.149" | 0.243" | 0.313" | 0.191" | No. 11 | MS20426 | 0.357" | 0.07" | 100° | MIL-C-5541, MS20426AD6-5, NASM20426 | Gold | 100 | 96685A215 | 00000 |
| 0.211" | 0.305" | 0.375" | 0.191" | No. 11 | MS20426 | 0.357" | 0.07" | 100° | MIL-C-5541, MS20426AD6-6, NASM20426 | Gold | 100 | 96685A230 | 00000 |
| 0.336" | 0.43" | 0.5" | 0.191" | No. 11 | MS20426 | 0.357" | 0.07" | 100° | MIL-C-5541, MS20426AD6-8, NASM20426 | Gold | 100 | 96685A245 | 00000 |
1/4" Dia. | |||||||||||||
| 0.03" | 0.155" | 0.25" | 0.257" | F | MS20426 | 0.48" | 0.095" | 100° | MIL-C-5541, MS20426AD8-4, NASM20426 | Gold | 50 | 96685A270 | 00000 |
| 0.155" | 0.28" | 0.375" | 0.257" | F | MS20426 | 0.48" | 0.095" | 100° | MIL-C-5541, MS20426AD8-6, NASM20426 | Gold | 50 | 96685A273 | 00000 |
| 0.28" | 0.405" | 0.5" | 0.257" | F | MS20426 | 0.48" | 0.095" | 100° | MIL-C-5541, MS20426AD8-8, NASM20426 | Gold | 50 | 96685A276 | 00000 |
| 0.405" | 0.53" | 0.625" | 0.257" | F | MS20426 | 0.48" | 0.095" | 100° | MIL-C-5541, MS20426AD8-10, NASM20426 | Gold | 25 | 96685A279 | 00000 |