McMaster-Carr logo
    Enter e-mail addresses in the fields below
    Message
    Cancel
    Comments
    E-mail address (if you would like a response)
    35 Products

    Square Broaches

    Image of Product. Front orientation. Broaches. Square Broaches.
    Transform round holes into finely finished square holes. Drill a pilot hole into your workpiece using the drill size listed. Use with hand and hydraulic arbor presses. No shims or bushings are required.
    Square
    Size
    Actual Square
    Size
    Actual Square Size
    Tolerance
    Overall
    Lg.
    Use with
    Drill Bit Size
    Shank
    Shape
    For Use On
    Each
    Uncoated High-Speed Steel
    1/8"0.1260"-0.0005" to 0.0005"4 1/8"30 Ga.SquareAluminum, Brass, Bronze, Iron, Plastic, Steel3156A110000000
    5/32"0.1570"-0.0005" to 0.0005"5 1/8"21 Ga.SquareAluminum, Brass, Bronze, Iron, Plastic, Steel3156A12000000
    3/16"0.1885"-0.0005" to 0.0005"5 9/16"10 Ga.SquareAluminum, Brass, Bronze, Iron, Plastic, Steel3156A13000000
    1/4"0.2510"-0.0005" to 0.0005"6 1/2"17/64"SquareAluminum, Brass, Bronze, Iron, Plastic, Steel3156A15000000
    9/32"0.2820"-0.0005" to 0.0005"7 3/4"19/64"SquareAluminum, Brass, Bronze, Iron, Plastic, Steel3156A16000000
    5/16"0.3135"-0.0005" to 0.0005"7 7/8"21/64"SquareAluminum, Brass, Bronze, Iron, Plastic, Steel3156A17000000
    3/8"0.3760"-0.0005" to 0.0005"9 3/8"25/64"SquareAluminum, Brass, Bronze, Iron, Plastic, Steel3156A19000000
    7/16"0.4385"-0.0005" to 0.0005"10 7/8"29/64"SquareAluminum, Brass, Bronze, Iron, Plastic, Steel3156A22000000
    1/2"0.5010"-0.0005" to 0.0005"12"17/32"SquareAluminum, Brass, Bronze, Iron, Plastic, Steel3156A24000000
    9/16"0.5635"-0.0005" to 0.0005"14 3/4"19/32"SquareAluminum, Brass, Bronze, Iron, Plastic, Steel3156A25000000
    5/8"0.6265"-0.0005" to 0.0005"16 5/16"21/32"SquareAluminum, Brass, Bronze, Iron, Plastic, Steel3156A26000000
    3/4"0.7515"-0.0005" to 0.0005"17 3/4"13/16"SquareAluminum, Brass, Bronze, Iron, Plastic, Steel3156A28000000
    1"1.0025"-0.0005" to 0.0005"24 1/8"1 3/32"SquareAluminum, Brass, Bronze, Iron, Plastic, Steel3156A3200000000
    4 mm4.0069 mm-0.0102 mm to 0.0127 mm5 1/8"4.1 mmSquareAluminum, Brass, Bronze, Iron, Plastic, Steel8757A41000000
    5 mm5.0051 mm-0.0102 mm to 0.0127 mm6 1/2"5.2 mmSquareAluminum, Brass, Bronze, Iron, Plastic, Steel8757A42000000
    6 mm6.0096 mm-0.0102 mm to 0.0127 mm6 11/16"6.4 mmSquareAluminum, Brass, Bronze, Iron, Plastic, Steel8757A43000000
    7 mm7.0104 mm-0.0102 mm to 0.0127 mm7 3/4"7.4 mmSquareAluminum, Brass, Bronze, Iron, Plastic, Steel8757A44000000
    8 mm8.0112 mm-0.0102 mm to 0.0127 mm7 7/8"8.4 mmSquareAluminum, Brass, Bronze, Iron, Plastic, Steel8757A45000000
    10 mm10.0101 mm-0.0102 mm to 0.0127 mm10 1/4"10.4 mmSquareAluminum, Brass, Bronze, Iron, Plastic, Steel8757A46000000
    12 mm12.0091 mm-0.0102 mm to 0.0127 mm12"12.8 mmSquareAluminum, Brass, Bronze, Iron, Plastic, Steel8757A47000000
     

    Rotary Square Broaches

    Image of Product. Front orientation. Broaches. Rotary Square Broaches.
    Changing round holes into a square shape more accurately than traditional push broaches, these broaches go in CNC and milling machines. Use them with a rotary broach holder (sold separately), which slightly angles the broach so only one corner is cutting at a time. The square holes these broaches cut are good for holding square shafts in finished parts. They work on through holes as well as blind holes, which don’t go all the way through. If you’re cutting soft material, don’t have a CNC or milling machine, or don’t need accuracy, use these broaches in the traditional push style, without the holder.
    Square
    Size
    Square Size
    Tolerance
    Max. Dp.
    of Cut
    Overall
    Lg.
    Shank
    Shape
    For Use On
    Each
    M2 High-Speed Tool Steel
     
    0.315" Diameter Shank
    3/32"0" to 0.001"9/64"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel4094N12000000
    5/32"0" to 0.001"1/4"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel4094N1400000
    3/16"0" to 0.001"9/32"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel4094N1500000
    1/4"0" to 0.001"3/8"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel4094N1700000
    3/8"0" to 0.001"3/8"1 1/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel4094N22000000
     
    1/2" Diameter Shank
    3/32"0" to 0.001"9/64"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel4094N2300000
    1/8"0" to 0.001"3/16"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel4094N2400000
    1/4"0" to 0.001"3/8"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel4094N2800000
    9/32"0" to 0.001"7/16"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel4094N2900000
    5/16"0" to 0.001"1/2"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel4094N3100000
    3/8"0" to 0.001"5/8"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel4094N33000000
    1/2"0" to 0.001"5/8"1 3/4"RoundAluminum, Brass, Bronze, Iron, Plastic, Steel4094N35000000
     
    Adjustable Holders
    back to top