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Removable Drill Bushings for Thin Metal
Unlike most bushings, these won’t buckle the material or distort the hole when installed in thin-gauge aluminum and steel fixture plates. They’re held in place by a lock ring (sold separately), so they’re easy to remove and reuse. Also known as jig bushings, they accurately guide drill bits, counterbores, reamers, and other cutting tools. Use them to make sure your drilled holes and cuts are consistent from part to part.
Tolerance | Thread | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| ID | OD | Lg. | For Drill Bit Size | ID | OD | For Material Thick. | Size | Lg. | Direction | Material | Hardness | Each | |
| 0.0625" | 3/8" | 1/2" | 1/16" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 000000 |
| 0.0938" | 3/8" | 1/2" | 3/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 00000 |
| 0.1065" | 3/8" | 1/2" | No. 36 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.1094" | 3/8" | 1/2" | 7/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.12" | 3/8" | 1/2" | No. 31 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.125" | 3/8" | 1/2" | 1/8" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 00000 |
| 0.128" | 3/8" | 1/2" | 3.25 mm | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.1285" | 3/8" | 1/2" | No. 30 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 00000 |
| 0.136" | 3/8" | 1/2" | No. 29 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.1406" | 3/8" | 1/2" | 9/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 00000 |
| 0.1495" | 3/8" | 1/2" | 3.8 mm | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.1563" | 3/8" | 1/2" | 5/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 00000 |
| 0.157" | 3/8" | 1/2" | No. 22 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.159" | 3/8" | 1/2" | No. 21 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.161" | 3/8" | 1/2" | No. 20 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.166" | 3/8" | 1/2" | No. 19 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.1719" | 3/8" | 1/2" | 11/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.177" | 3/8" | 1/2" | No. 16 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.1875" | 3/8" | 1/2" | 3/16" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 00000 |
| 0.189" | 3/8" | 1/2" | No. 12 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.191" | 3/8" | 1/2" | No. 11 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.1935" | 3/8" | 1/2" | No. 10 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/8"-24 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 00000 |
| 0.196" | 1/2" | 1/2" | No. 9 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.199" | 1/2" | 1/2" | No. 8 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.201" | 1/2" | 1/2" | No. 7 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.2031" | 1/2" | 1/2" | 13/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.213" | 1/2" | 1/2" | No. 3 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.2188" | 1/2" | 1/2" | 7/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 00000 |
| 0.221" | 1/2" | 1/2" | No. 2 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.228" | 1/2" | 1/2" | No. 1 | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.2344" | 1/2" | 1/2" | 15/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.25" | 1/2" | 1/2" | 1/4", E | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 00000 |
| 0.257" | 1/2" | 1/2" | F | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.261" | 1/2" | 1/2" | G | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.2656" | 1/2" | 1/2" | 17/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 00000 |
| 0.266" | 1/2" | 1/2" | H | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.281" | 1/2" | 1/2" | K | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.2813" | 1/2" | 1/2" | 9/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 00000 |
| 0.3125" | 1/2" | 1/2" | 5/16" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 00000 |
| 0.315" | 1/2" | 1/2" | 8 mm | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.316" | 1/2" | 1/2" | O | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1/2"-20 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.323" | 5/8" | 1/2" | P | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 5/8"-18 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.3281" | 5/8" | 1/2" | 21/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 5/8"-18 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.332" | 5/8" | 1/2" | Q | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 5/8"-18 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.3438" | 5/8" | 1/2" | 11/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 5/8"-18 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.375" | 5/8" | 1/2" | 3/8" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 5/8"-18 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 0000000 | 00000 |
| 0.377" | 3/4" | 1/2" | V | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.386" | 3/4" | 1/2" | W | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.3906" | 3/4" | 1/2" | 25/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.397" | 3/4" | 1/2" | X | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.4063" | 3/4" | 1/2" | 13/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.4219" | 3/4" | 1/2" | 27/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.4375" | 3/4" | 1/2" | 7/16" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.5" | 3/4" | 1/2" | 1/2" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 3/4"-16 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.5156" | 1" | 1/2" | 33/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.5313" | 1" | 1/2" | 17/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.5625" | 1" | 1/2" | 9/16" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.625" | 1" | 1/2" | 5/8" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.6406" | 1" | 1/2" | 41/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.6563" | 1" | 1/2" | 21/32" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.6875" | 1" | 1/2" | 11/16" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.75" | 1" | 1/2" | 3/4" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
| 0.7656" | 1" | 1/2" | 49/64" | 0.0001" to 0.0015" | 0.003" to 0.005" | 1/64"-3/8" | 1"-14 | 1/4" | Left Hand | 1144 Carbon Steel | Rockwell C59 | 00000000 | 00000 |
Lock Rings
| For Bushing OD | For Material Thick. | OD | Lg. | Material | Each | |
| 3/8" | 1/64"-1/8" | 7/16" | 3/8" | Aluminum | 00000000 | 00000 |
| 3/8" | 1/64"-1/8" | 1/2" | 3/8" | Aluminum | 0000000 | 0000 |
| 3/8" | 9/64"-3/16" | 7/16" | 5/16" | Aluminum | 00000000 | 0000 |
| 3/8" | 9/64"-3/16" | 1/2" | 5/16" | Aluminum | 00000000 | 0000 |
| 3/8" | 13/64"-3/8" | 7/16" | 3/16" | Aluminum | 00000000 | 0000 |
| 3/8" | 13/64"-3/8" | 1/2" | 3/16" | Aluminum | 00000000 | 0000 |
| 1/2" | 1/64"-1/8" | 9/16" | 3/8" | Aluminum | 00000000 | 0000 |
| 1/2" | 1/64"-1/8" | 5/8" | 3/8" | Aluminum | 0000000 | 0000 |
| 1/2" | 9/64"-3/16" | 9/16" | 5/16" | Aluminum | 00000000 | 0000 |
| 1/2" | 9/64"-3/16" | 5/8" | 5/16" | Aluminum | 00000000 | 0000 |
| 1/2" | 13/64"-3/8" | 9/16" | 3/16" | Aluminum | 00000000 | 0000 |
| 1/2" | 13/64"-3/8" | 5/8" | 3/16" | Aluminum | 00000000 | 0000 |
| 5/8" | 1/64"-1/8" | 11/16" | 3/8" | Aluminum | 00000000 | 0000 |
| 5/8" | 1/64"-1/8" | 3/4" | 3/8" | Aluminum | 0000000 | 0000 |
| 5/8" | 9/64"-3/16" | 11/16" | 5/16" | Aluminum | 00000000 | 0000 |
| 5/8" | 9/64"-3/16" | 3/4" | 5/16" | Aluminum | 00000000 | 0000 |
| 5/8" | 13/64"-3/8" | 11/16" | 3/16" | Aluminum | 00000000 | 0000 |
| 5/8" | 13/64"-3/8" | 3/4" | 3/16" | Aluminum | 00000000 | 0000 |
| 3/4" | 1/64"-1/8" | 7/8" | 3/8" | Aluminum | 00000000 | 00000 |
| 3/4" | 1/64"-1/8" | 1" | 3/8" | Aluminum | 00000000 | 0000 |
| 3/4" | 9/64"-3/16" | 7/8" | 5/16" | Aluminum | 00000000 | 00000 |
| 3/4" | 9/64"-3/16" | 1" | 5/16" | Aluminum | 00000000 | 0000 |
| 3/4" | 13/64"-3/8" | 7/8" | 3/16" | Aluminum | 00000000 | 00000 |
| 3/4" | 13/64"-3/8" | 1" | 3/16" | Aluminum | 00000000 | 0000 |
| 1" | 1/64"-1/8" | 1 1/8" | 3/8" | Aluminum | 00000000 | 00000 |
| 1" | 1/64"-1/8" | 1 1/4" | 3/8" | Aluminum | 00000000 | 0000 |
| 1" | 9/64"-3/16" | 1 1/8" | 5/16" | Aluminum | 00000000 | 00000 |
| 1" | 9/64"-3/16" | 1 1/4" | 5/16" | Aluminum | 00000000 | 0000 |
| 1" | 13/64"-3/8" | 1 1/8" | 3/16" | Aluminum | 00000000 | 00000 |
| 1" | 13/64"-3/8" | 1 1/4" | 3/16" | Aluminum | 00000000 | 0000 |
Installation Tools for Removable Drill Bushings for Thin Metal
Get a good grip on your lock ring to quickly and easily secure removable drill bushings into your fixture plate. You can also use these tools to remove lock rings. Make sure to choose a tool that matches your drill bushing’s OD.
Handle | ||||||||
|---|---|---|---|---|---|---|---|---|
| For Bushing OD | Socket Dia. | Shaft Lg. | Overall Lg. | Material | Material | Color | Each | |
| 3/8" | 27/32" | 2 3/16" | 6 5/16" | Chrome-Plated Steel | Plastic | Blue | 0000000 | 000000 |
| 1/2" | 3/4" | 2 3/16" | 6 5/16" | Chrome-Plated Steel | Plastic | Blue | 0000000 | 00000 |
| 5/8" | 7/8" | 2 3/16" | 6 5/16" | Chrome-Plated Steel | Plastic | Blue | 0000000 | 00000 |
| 3/4" | 1 5/32" | 2 3/16" | 6 5/16" | Chrome-Plated Steel | Plastic | Blue | 0000000 | 00000 |
| 1" | 1 7/16" | 2 3/16" | 6 5/16" | Chrome-Plated Steel | Plastic | Blue | 0000000 | 00000 |
Handles for Removable Drill Bushings
Handle Shown Installing Drill Bushing in Fixture Plate
Quickly slip a bushing into your fixture plate, then pull it away when you’re done drilling. These handles are sized for use with removable drill bushings, also called slip-fixed or renewable bushings.
| For Bushing OD | Lg. | Wd. | Thick. | Head Offset Angle | For Drill Bushing Type | Material | Color | Includes | Each | |
| 3/16" | 5" | 5/8" | 1/4" | 30° | SF | Anodized Aluminum | Red | Lock Screw | 0000000 | 000000 |
| 5/16" | 5" | 5/8" | 1/4" | 30° | SF | Anodized Aluminum | Red | Lock Screw | 0000000 | 00000 |
| 1/2" | 5" | 3/4" | 1/4" | 30° | SF | Anodized Aluminum | Red | Lock Screw | 0000000 | 00000 |
| 3/4" | 5" | 1" | 1/4" | 30° | SF | Anodized Aluminum | Red | Lock Screw | 0000000 | 00000 |