Threaded Insert Removal Tools

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U.S.–Mexico–Canada Agreement (USMCA) Qualifying

Yes

Export Control Classification Number (ECCN)

EAR99

For Relative Insert Length

131 Products

Prongless Helical Threaded Insert Removal Tools

Remove prongless inserts without damaging threads or the surface of your material. These tools also back out or adjust inserts that are installed too deep.

Replacement Tips—Replacement tips (sold separately) come with one removal tip, two pins, and two springs.

	Removal Tools				Replacement Tips
	For Thread Size	For Use With		Each		Each
Standard (UN) Thread



		0-80	Helical Inserts, Screw-Locking Helical Inserts	91049A376	0000000	91049A501	000000


		1-64	Helical Inserts, Screw-Locking Helical Inserts	91049A377	000000	91049A502	00000
		2-56	Helical Inserts, Screw-Locking Helical Inserts	91049A631	000000	91049A723	00000
		4-40	Helical Inserts, Screw-Locking Helical Inserts	91049A634	000000	91049A726	00000
		6-32	Helical Inserts, Screw-Locking Helical Inserts	91049A637	000000	91049A729	00000
		8-32	Helical Inserts, Screw-Locking Helical Inserts	91049A640	000000	91049A732	00000
		10-24	Helical Inserts, Screw-Locking Helical Inserts	91049A643	000000	91049A735	00000
		10-32	Helical Inserts, Screw-Locking Helical Inserts	91049A646	000000	91049A738	00000
		1/4"-20	Helical Inserts, Screw-Locking Helical Inserts	91049A649	000000	91049A741	00000
		1/4"-28	Helical Inserts, Screw-Locking Helical Inserts	91049A653	000000	91049A373	00000
		5/16"-18	Helical Inserts, Screw-Locking Helical Inserts	91049A651	000000	91049A371	00000


		5/16"-24	Helical Inserts, Screw-Locking Helical Inserts	91049A654	000000	91049A374	00000
		3/8"-16	Helical Inserts, Screw-Locking Helical Inserts	91049A652	000000	91049A372	00000
		3/8"-24	Helical Inserts, Screw-Locking Helical Inserts	91049A655	000000	91049A375	00000
		7/16"-20	Helical Inserts, Screw-Locking Helical Inserts	91049A656	000000	91049A743	00000
		1/2"-20	Helical Inserts, Screw-Locking Helical Inserts	91049A658	000000	91049A745	00000


		Metric Thread



				M2	Helical Inserts, Screw-Locking Helical Inserts	91049A378	000000	91049A508	00000


				M2.5	Helical Inserts, Screw-Locking Helical Inserts	91049A362	000000	91049A503	00000
				M3	Helical Inserts, Screw-Locking Helical Inserts	91049A364	000000	91049A504	00000
				M4	Helical Inserts, Screw-Locking Helical Inserts	91049A366	000000	91049A505	00000
				M5	Helical Inserts, Screw-Locking Helical Inserts	91049A368	000000	91049A506	00000
				M6	Helical Inserts, Screw-Locking Helical Inserts	91049A370	000000	91049A507	00000
				M8	Helical Inserts, Screw-Locking Helical Inserts	91049A379	000000	91049A509	000000
				M10	Helical Inserts, Screw-Locking Helical Inserts	91049A380	000000	91049A511	000000
				M12	Helical Inserts, Screw-Locking Helical Inserts	91049A381	000000	91049A512	000000

Helical Threaded Insert Removal Tools

To remove installed helical inserts, place the tip of these tools into the insert and lightly strike the tool’s head. Then, turn the tool counterclockwise with pressure to extract the insert.

Narrow Profile—The tip of these tools has a narrower angle than standard removal tools to reduce the chance it will dig into your material’s surface when you strike the tool.

	Mfr.		Each
Standard Profile



	2-56, 3-48, 3-56, 4-40, 4-48, 5-40, 6-32, 6-40, 8-32, 8-36, M2, M2.2, M2.5, M3, M3.5, M4	—	90254A111	000000


	4-40, 4-48, 5-40, 6-32, 6-40, 8-32, 8-36, 10-24, 10-32, 12-24, 1/4"-20, 1/4"-28, 3/8"-16, M3, M3.5, M4, M5, M6, M7, M8, M9, M10	—	90254A112	00000
	6-32, 6-40, 8-32, 8-36, 10-24, 10-32, 12-24, 1/4"-20, 1/4"-28, 5/16"-18, 5/16"-24, 3/8"-16, 3/8"-24, 7/16"-14, 7/16"-20, 1/2"-13, 1/2"-20, 9/16"-12, 9/16"-18, 5/8"-11, 5/8"-18, 3/4"-10, 3/4"-16, 7/8"-9, 7/8"-14, 1"-8, 1"-12, 1"-14, M4, M5, M6, M7, M8, M9, M10, M12, M13, M14, M15, M16, M18, M20, M22, M24	—	90254A113	00000
	1 1/8"-7, 1 1/8"-12, 1 1/4"-7, 1 1/4"-12, 1 3/8"-6, 1 3/8"-12, 1 1/2"-6, 1 1/2"-12, M27, M30, M33, M36, M39	—	90254A114	00000


	Narrow Profile



			1-64, 1-72, M2	Heli-Coil	90254A370	000000


			2-56, 2-64, M2.2	Heli-Coil	90254A290	00000
			3-48, 3-56, 4-40, 4-48, 5-40, 5-44, 6-32, 6-40, 8-32, 8-36, 8-40, M2.5, M3, M3.5, M4	Heli-Coil	90254A310	00000
			10-24, 10-32, 12-24, 12-28, 1/4"-20, 1/4"-28, 1/4"-32, 1/4"-80, 5/16"-18, 5/16"-24, 5/16"-32, 3/8"-16, 3/8"-24, M5, M6, M7, M8, M10	Heli-Coil	90254A320	00000
			7/16"-14, 7/16"-20, 1/2"-13, 1/2"-20, 1/2"-28, 9/16"-12, 9/16"-18, 5/8"-11, 5/8"-18, 5/8"-24, 3/4"-10, 3/4"-16, 3/4"-20, 7/8"-9, 7/8"-14, 7/8"-20, 1"-8, 1"-12, 1"-14, M12, M14, M16, M18, M20, M22, M24	Heli-Coil	90254A330	00000
			1 1/8"-7, 1 1/8"-12, 1 1/4"-7, 1 1/4"-8, 1 1/4"-12, 1 3/8"-6, 1 3/8"-12, 1 1/2"-6, 1 1/2"-8, 1 1/2"-12, M27, M30, M36, M39	Heli-Coil	90254A360	000000

Extraction Tips for Heat-Set Inserts

Extract heat-set inserts by attaching these tips to a soldering iron. The tips transfer heat from the soldering iron to the insert, softening the surrounding plastic to loosen the insert so it can be removed.

For Thread Size	Tip Shank Dia.		Each
2-56	1/4"	92160A201	000000
4-40	1/4"	92160A203	00000
6-32	1/4"	92160A205	00000
8-32	1/4"	92160A207	00000
10-24	1/4"	92160A209	00000
10-32	1/4"	92160A211	00000
1/4"-20	1/4"	92160A213	00000
1/4"-28	1/4"	92160A107	00000
5/16"-18	1/4"	92160A105	00000
5/16"-24	1/4"	92160A106	00000
3/8"-16	1/4"	92160A104	00000
M2.5 × 0.45 mm	1/4"	92160A225	00000
M3 × 0.5 mm	1/4"	92160A227	00000
M3.5 × 0.6 mm	1/4"	92160A101	00000
M4 × 0.7 mm	1/4"	92160A229	00000
M5 × 0.8 mm	1/4"	92160A231	00000
M6 × 1 mm	1/4"	92160A233	00000
M8 × 1.25 mm	1/4"	92160A102	00000
M10 × 1.5 mm	1/4"	92160A103	00000

Spring-Loaded Helical Threaded Insert Prong Break-Off Tools

Cleanly snap prongs off installed helical inserts with just one hand. Because they work faster than standard prong break-off tools, these are a good choice when you have many prongs to remove. Press your tool into an insert to trigger the spring-loaded punch and snap off the prong.

For Standard-Length Inserts—Use these tools for inserts that are 1 to 2 times as long as the diameter.

For Long Inserts—Use these tools for inserts that are 2 _1/2 to 3 times as long as the diameter.

	Mfr.		Each
For Standard-Length Inserts



	1-64	Heli-Coil	92955A201	0000000


	2-56, 3-48, 3-56	Heli-Coil	92955A101	000000
	2-56, 3-48, 3-56, M2, M2.2	—	92955A311	00000
	4-40, 4-48, 5-40	Heli-Coil	92955A103	000000
	4-40, 4-48, 5-40, M3	—	92955A313	00000
	6-32, 6-40	Heli-Coil	92955A105	00000
	6-32, 6-40, 6-48, M3.5	—	92955A314	00000
	8-32, 8-36	Heli-Coil	92955A107	00000
	8-32, 8-36, 8-40, M4	—	92955A315	00000
	10-24, 10-32, 12-24	Heli-Coil	92955A109	00000
	10-24, 10-32, 12-24, M5	—	92955A316	00000


	1/4"-20, 1/4"-28	Heli-Coil	92955A111	00000
	1/4"-20, 1/4"-28, 1/4"-32, M6, M7	—	92955A317	00000
	5/16"-18	Heli-Coil	92955A113	000000
	5/16"-18, 5/16"-24, 5/16"-32, M8	—	92955A318	000000
	5/16"-24	Heli-Coil	92955A121	000000
	3/8"-16	Heli-Coil	92955A115	000000
	3/8"-16, 3/8"-24, 3/8"-32, M10	—	92955A319	000000
	3/8"-24	Heli-Coil	92955A123	000000
	7/16"-14	Heli-Coil	92955A202	000000
	7/16"-14, 7/16"-20, 7/16"-28	—	92955A321	000000


	7/16"-20	Heli-Coil	92955A203	000000
	1/2"-13	Heli-Coil	92955A119	000000
	1/2"-13, 1/2"-20, 1/2"-28, M12	—	92955A322	000000
	1/2"-20	Heli-Coil	92955A127	000000
	M2	Heli-Coil	92955A206	000000
	M2.2, M2.5	Heli-Coil	92955A204	000000
	M3, M3.5	Heli-Coil	92955A155	000000
	M4	Heli-Coil	92955A160	000000
	M5	Heli-Coil	92955A129	00000
	M6	Heli-Coil	92955A131	00000


	M7	Heli-Coil	92955A205	000000
	M8	Heli-Coil	92955A133	000000
	M10	Heli-Coil	92955A135	000000
	M12	Heli-Coil	92955A137	000000


	For Long Inserts



			2-56, M2, M2.2	—	92955A411	00000


			3-48, 3-56, M2.5	—	92955A412	00000
			4-40, 4-48, 5-40, M3	—	92955A413	00000
			6-32, 6-40, M3.5	—	92955A414	00000
			8-32, 8-36, M4	—	92955A415	00000
			10-24, 10-32, 12-24, M5	—	92955A416	00000
			1/4"-20, 1/4"-28, M6, M7	—	92955A417	00000
			5/16"-18, 5/16"-24, M8	—	92955A418	00000
			3/8"-16, 3/8"-24, M10	—	92955A419	00000
			7/16"-14, 7/16"-20	—	92955A421	000000
1/2"-13, 1/2"-20, M12			—	92955A422	000000

Punch-Style Helical Threaded Insert Prong Break-Off Tools

Snap the drive prong from installed helical inserts to leave a flush thread ready for your fastener. These punch-style tools are compatible with both standard and screw-locking helical inserts. They work with a standard hammer—no special equipment needed.

For Thread Size	Handle Style	For Use With		Each
2-56, 3-48, M2, M2.5	Straight	Helical Inserts, Screw-Locking Helical Inserts	1231N11	00000
4-40, 4-48, 5-40, M3	Straight	Helical Inserts, Screw-Locking Helical Inserts	1231N12	0000
6-32, 6-40, M3.5	Straight	Helical Inserts, Screw-Locking Helical Inserts	1231N13	0000
8-32, 8-36, M4	Straight	Helical Inserts, Screw-Locking Helical Inserts	1231N14	0000
10-24, 10-32, 12-24, M5	Straight	Helical Inserts, Screw-Locking Helical Inserts	1231N15	0000
1/4"-20, 1/4"-28, M6	Straight	Helical Inserts, Screw-Locking Helical Inserts	1231N16	0000