Alloy Steel Thin-Wall Swage-Locking Inserts



Add or repair threads near the edges and corners of soft metal surfaces—these inserts have thinner walls than any of our key-locking and thread-locking inserts. With knurls that press (swage) into the surrounding material, they won’t budge when you tighten a screw. Made of alloy steel, they’re stronger than our 17-4 PH stainless steel inserts. They absorb impact without fracturing and stand up to high-pressure applications. A cadmium plating keeps them from corroding in wet environments. On top of the plating is a dry film lubricant to help these inserts thread in without sticking. Meeting the strict standards for MIL-I-45932/1, these inserts have highly precise threads and tight tolerances.
To install these inserts, you need a drill bit, a counterbore, a standard-sized tap, an installation tool, and a hammer. Drill a hole, counterbore the top, then tap it. Place the insert into the installation tool and hand-tighten it into the tapped hole. Hammer the tool to secure the insert in place, driving the knurls into the surrounding material.
For technical drawings and 3-D models, click on a part number.
Inserts | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|
For Counterbore | Installation Tools | |||||||||
Thread Size | For Tap Thread Size | Installed Lg. | For Max. Hole Dia. | Dia. | Dp. | Specifications Met | Each | Each | ||
Dry-Film-Lubricated Cadmium-Plated Alloy Steel | ||||||||||
2-56 | 6-40 | 9/64" | 0.113" | 0.138" | 0.045" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 0000000 |
4-40 | 8-32 | 13/64" | 0.14" | 0.164" | 0.052" | MIL-I-45932/1 | 000000000 | 0000 | 00000000 | 000000 |
6-32 | 10-32 | 7/32" | 0.166" | 0.187" | 0.065" | MIL-I-45932/1 | 000000000 | 0000 | 00000000 | 000000 |
8-32 | 12-28 | 1/4" | 0.191" | 0.216" | 0.065" | MIL-I-45932/1 | 000000000 | 0000 | 00000000 | 000000 |
10-24 | 1/4"-28 | 19/64" | 0.221" | 0.25" | 0.082" | MIL-I-45932/1 | 000000000 | 0000 | 00000000 | 000000 |
10-32 | 1/4"-28 | 19/64" | 0.221" | 0.25" | 0.082" | MIL-I-45932/1 | 000000000 | 0000 | 00000000 | 000000 |
1/4"-20 | 5/16"-24 | 25/64" | 0.281" | 0.312" | 0.082" | MIL-I-45932/1 | 000000000 | 0000 | 00000000 | 000000 |
1/4"-28 | 5/16"-24 | 25/64" | 0.281" | 0.312" | 0.082" | MIL-I-45932/1 | 000000000 | 0000 | 00000000 | 000000 |
5/16"-18 | 3/8"-24 | 31/64" | 0.343" | 0.375" | 0.082" | MIL-I-45932/1 | 000000000 | 0000 | 00000000 | 000000 |
5/16"-24 | 3/8"-24 | 31/64" | 0.343" | 0.375" | 0.082" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
3/8"-16 | 7/16"-20 | 9/16" | 0.404" | 0.437" | 0.113" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
3/8"-24 | 7/16"-20 | 9/16" | 0.404" | 0.437" | 0.113" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
7/16"-14 | 1/2"-20 | 43/64" | 0.468" | 0.5" | 0.113" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
7/16"-20 | 1/2"-20 | 43/64" | 0.468" | 0.5" | 0.113" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
1/2"-13 | 9/16"-24 | 3/4" | 0.531" | 0.562" | 0.113" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
1/2"-20 | 9/16"-24 | 3/4" | 0.531" | 0.562" | 0.113" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
9/16"-12 | 11/16"-12 | 27/32" | 0.625" | 0.687" | 0.15" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
9/16"-18 | 11/16"-12 | 27/32" | 0.625" | 0.687" | 0.15" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
5/8"-11 | 3/4"-16 | 61/64" | 0.703" | 0.75" | 0.156" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
5/8"-18 | 3/4"-16 | 61/64" | 0.703" | 0.75" | 0.156" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
3/4"-10 | 7/8"-20 | 1 1/8" | 0.844" | 0.875" | 0.156" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
3/4"-16 | 7/8"-20 | 1 1/8" | 0.844" | 0.875" | 0.156" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
17-4 PH Stainless Steel Thin-Wall Swage-Locking Inserts



Position strong, corrosion-resistant threads close to the edges of soft metal surfaces. These inserts have thinner walls than our key-locking and thread-locking inserts, so they don’t need as much space around them. Even as you tighten or loosen a screw, these inserts won’t budge—their knurls press (swage) into the surrounding material to keep them in place. They’re made of 17-4 PH stainless steel, which has the strength of steel and the corrosion resistance of 18-8 stainless steel. Manufactured to tight tolerances, these inserts meet the strict standards of MIL-I-45932/1.
To install these inserts, you need a drill bit, a counterbore, a standard-sized tap, an installation tool, and a hammer. Drill a hole, counterbore the top, and tap it. Place the insert into the installation tool, then hand-tighten it into the tapped hole. Hammer away at the tool to secure the insert and drive the knurls into the surrounding material.
For technical drawings and 3-D models, click on a part number.
Inserts | ||||||||||
---|---|---|---|---|---|---|---|---|---|---|
For Counterbore | Installation Tools | |||||||||
Thread Size | For Tap Thread Size | Installed Lg. | For Max. Hole Dia. | Dia. | Dp. | Specifications Met | Each | Each | ||
17-4 PH Stainless Steel | ||||||||||
2-56 | 6-40 | 9/64" | 0.113" | 0.138" | 0.045" | MIL-I-45932/1 | 000000000 | 000000 | 00000000 | 0000000 |
4-40 | 8-32 | 13/64" | 0.14" | 0.164" | 0.052" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
6-32 | 10-32 | 7/32" | 0.166" | 0.187" | 0.065" | MIL-I-45932/1 | 000000000 | 0000 | 00000000 | 000000 |
8-32 | 12-28 | 1/4" | 0.191" | 0.216" | 0.065" | MIL-I-45932/1 | 000000000 | 0000 | 00000000 | 000000 |
10-24 | 1/4"-28 | 19/64" | 0.221" | 0.25" | 0.082" | MIL-I-45932/1 | 000000000 | 0000 | 00000000 | 000000 |
10-32 | 1/4"-28 | 19/64" | 0.221" | 0.25" | 0.082" | MIL-I-45932/1 | 000000000 | 0000 | 00000000 | 000000 |
1/4"-20 | 5/16"-24 | 25/64" | 0.281" | 0.312" | 0.082" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
1/4"-28 | 5/16"-24 | 25/64" | 0.281" | 0.312" | 0.082" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
5/16"-18 | 3/8"-24 | 31/64" | 0.343" | 0.375" | 0.082" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
5/16"-24 | 3/8"-24 | 31/64" | 0.343" | 0.375" | 0.082" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
3/8"-16 | 7/16"-20 | 9/16" | 0.404" | 0.437" | 0.113" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
3/8"-24 | 7/16"-20 | 9/16" | 0.404" | 0.437" | 0.113" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
7/16"-14 | 1/2"-20 | 43/64" | 0.468" | 0.5" | 0.113" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
7/16"-20 | 1/2"-20 | 43/64" | 0.468" | 0.5" | 0.113" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
1/2"-13 | 9/16"-24 | 3/4" | 0.531" | 0.562" | 0.113" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
1/2"-20 | 9/16"-24 | 3/4" | 0.531" | 0.562" | 0.113" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
9/16"-12 | 11/16"-12 | 27/32" | 0.625" | 0.687" | 0.15" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
9/16"-18 | 11/16"-12 | 27/32" | 0.625" | 0.687" | 0.15" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
5/8"-11 | 3/4"-16 | 61/64" | 0.703" | 0.75" | 0.156" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
5/8"-18 | 3/4"-16 | 61/64" | 0.703" | 0.75" | 0.156" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
3/4"-10 | 7/8"-20 | 1 1/8" | 0.844" | 0.875" | 0.156" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
3/4"-16 | 7/8"-20 | 1 1/8" | 0.844" | 0.875" | 0.156" | MIL-I-45932/1 | 000000000 | 00000 | 00000000 | 000000 |
Installation Tools for Swage-Locking Inserts

Set swage-locking inserts into place. Use these installation tools to hand-tighten the insert into the tapped hole. Then hammer the tool to press (or swage) the knurls of the insert into the material. You should choose the tool that matches your insert’s thread size and tap thread size.
For technical drawings and 3-D models, click on a part number.
For Thread Size | For Tap Thread Size | Each | |
2-56 | 4-40 | 00000000 | 0000000 |
4-40 | 8-32 | 00000000 | 000000 |
6-32 | 10-32 | 00000000 | 000000 |
8-32 | 12-28 | 00000000 | 000000 |
10-24, 10-32 | 1/4"-28 | 00000000 | 000000 |
1/4"-20, 1/4"-28 | 5/16"-24 | 00000000 | 000000 |
5/16"-18, 5/16"-24 | 3/8"-24 | 00000000 | 000000 |
3/8"-16, 3/8"-24 | 7/16"-20 | 00000000 | 000000 |
7/16"-14, 7/16"-20 | 1/2"-20 | 00000000 | 000000 |
1/2"-13, 1/2"-20 | 9/16"-24 | 00000000 | 000000 |
9/16"-12, 9/16"-18 | 11/16"-12 | 00000000 | 000000 |
5/8"-11, 5/8"-18 | 3/4"-16 | 00000000 | 000000 |
3/4"-10, 3/4"-16 | 7/8"-20 | 00000000 | 000000 |