Tapping Inserts for Soft Metal

Also known as Tap-Lok inserts, these inserts cut their own threads in soft metals such as aluminum, so there’s no need to tap the hole. Their cutting teeth lock them into your material, so they won’t budge when you install or remove a screw. Thread the insert onto a bolt with two nuts before driving it into a drilled hole with a wrench. For repeated installation, use an installation tool with a ratchet wrench or insert the installation tool into a drill press. These inserts have a zinc plating, so they resist corrosion in wet environments.
Inserts with thin walls are often used in small holes or near the edge of a workpiece.
Inserts with thick walls are used to add threads to large holes. They’re often used to replace threads that have been drilled out.
For technical drawings and 3-D models, click on a part number.
Inserts | Installation Tools | ||||||
---|---|---|---|---|---|---|---|
Thread Size | Installed Lg. | Drill Bit Size | For Max. Hole Dia. | Each | Each | ||
Zinc-Plated Steel with Thin Wall | |||||||
1/4"-20 | 19/32" | L | 0.29" | 000000000 | 00000 | 000000000 | 0000000 |
5/16"-18 | 43/64" | U | 0.368" | 000000000 | 0000 | 000000000 | 000000 |
3/8"-16 | 7/8" | 7/16" | 7/16" | 000000000 | 0000 | 000000000 | 000000 |
7/16"-14 | 1" | 33/64" | 33/64" | 000000000 | 0000 | 000000000 | 000000 |
1/2"-13 | 1 7/64" | 19/32" | 19/32" | 000000000 | 00000 | 000000000 | 000000 |
Zinc-Plated Steel with Thick Wall | |||||||
2-56 | 3/16" | 1/8" | 1/8" | 000000000 | 0000 | 000000000 | 000000 |
4-40 | 15/64" | No. 21 | 0.159" | 000000000 | 0000 | 000000000 | 000000 |
6-32 | 9/32" | 13/64" | 13/64" | 000000000 | 0000 | 000000000 | 000000 |
8-32 | 21/64" | 15/64" | 15/64" | 000000000 | 0000 | 000000000 | 000000 |
10-24 | 3/8" | J | 0.277" | 000000000 | 0000 | 000000000 | 000000 |
10-32 | 3/8" | 9/32" | 9/32" | 000000000 | 0000 | 000000000 | 000000 |
1/4"-20 | 31/64" | 11/32" | 11/32" | 000000000 | 0000 | 000000000 | 000000 |
1/4"-28 | 31/64" | S | 0.348" | 000000000 | 0000 | 000000000 | 000000 |
5/16"-18 | 9/16" | 7/16" | 7/16" | 000000000 | 0000 | 000000000 | 000000 |
5/16"-24 | 9/16" | 7/16" | 7/16" | 000000000 | 0000 | 000000000 | 000000 |
3/8"-16 | 11/16" | 17/32" | 17/32" | 000000000 | 0000 | 000000000 | 000000 |
3/8"-24 | 11/16" | 17/32" | 17/32" | 000000000 | 0000 | 000000000 | 000000 |
7/16"-14 | 25/32" | 19/32" | 19/32" | 000000000 | 00000 | 000000000 | 000000 |
1/2"-13 | 29/32" | 11/16" | 11/16" | 000000000 | 0000 | 000000000 | 000000 |
1/2"-20 | 29/32" | 17.5 mm | 17.5mm | 000000000 | 00000 | 000000000 | 000000 |
5/8"-11 | 1 1/8" | 55/64" | 55/64" | 000000000 | 00000 | 000000000 | 000000 |
3/4"-10 | 1 3/8" | 1 1/64" | 1 1/64" | 000000000 | 00000 | 000000000 | 000000 |
Inserts | Installation Tools | |||||||
---|---|---|---|---|---|---|---|---|
Thread Size | Thread Pitch, mm | Installed Lg., mm | Drill Bit Size | For Max. Hole Dia. | Each | Each | ||
Zinc-Plated Steel with Thin Wall | ||||||||
M6 | 1 | 15 | L | 0.29" | 000000000 | 00000 | 000000000 | 0000000 |
M8 | 1.25 | 17 | U | 0.368" | 000000000 | 0000 | 000000000 | 000000 |
M10 | 1.5 | 22 | 7/16" | 7/16" | 000000000 | 0000 | 000000000 | 000000 |
M12 | 1.75 | 25.4 | 33/64" | 33/64" | 000000000 | 00000 | 000000000 | 000000 |
Zinc-Plated Steel with Thick Wall | ||||||||
M3 | 0.5 | 6 | No. 21 | 0.159" | 000000000 | 0000 | 000000000 | 000000 |
M3.5 | 0.6 | 7.1 | 13/64" | 13/64" | 000000000 | 0000 | 000000000 | 000000 |
M4 | 0.7 | 8.2 | 15/64" | 15/64" | 000000000 | 0000 | 000000000 | 000000 |
M5 | 0.8 | 9.5 | J | 0.277" | 000000000 | 0000 | 000000000 | 000000 |
M6 | 1 | 12.3 | S | 0.348" | 000000000 | 0000 | 000000000 | 000000 |
M8 | 1.25 | 14.2 | 7/16" | 7/16" | 000000000 | 0000 | 000000000 | 000000 |
M10 | 1.5 | 17.4 | 17/32" | 17/32" | 000000000 | 0000 | 000000000 | 000000 |
M12 | 1.75 | 23 | 17.5 mm | 17.5mm | 000000000 | 00000 | 000000000 | 000000 |
M14 | 2 | 25.4 | 19.5 mm | 19.5mm | 000000000 | 00000 | 000000000 | 000000 |
M16 | 2 | 28.5 | 55/64" | 55/64" | 000000000 | 00000 | 000000000 | 000000 |
M20 | 2.5 | 28.2 | 63/64" | 63/64" | 000000000 | 00000 | 000000 | 00 |
Tapping Insert Assortments for Soft Metal
Cut a variety of thread sizes into aluminum and other soft metal—no taps required. These inserts cut their own threads and lock into material, much like Tap-Lok inserts, so they won’t budge when you install or remove a screw. Thread the insert onto a bolt with two nuts before driving it into a drilled hole with a wrench. For repeated installation, use an installation tool with a ratchet wrench or insert the installation tool into a drill press. Since these inserts have a zinc plating, they resist corrosion in wet environments.
Assortments with thin-wall inserts are often used for adding threads in small holes or near the edge of a workpiece. They come with drill bits for each thread size.
Assortments with thick-wall inserts are used to add threads to large holes. They’re often used to replace threads that have been drilled out.


Includes | No. of Inserts Included | Drill Bit Size | For Max. Hole Dia. | Each | |
Inch | |||||
---|---|---|---|---|---|
Zinc-Plated Steel with Thin Wall | |||||
1/4"-20 Thread × 0.591" Installed Lg. (10 Each) 5/16"-18 Thread × 0.669" Installed Lg. (10 Each) 3/8"-16 Thread × 0.866" Installed Lg. (10 Each) 7/16"-14 Thread × 1.024" Installed Lg. (10 Each) 1/2"-13 Thread × 1.102" Installed Lg. (10 Each) Drill Bits | 50 | L, U, 7/16", 33/64", 19/32" | 0.29", 0.368", 7/16", 33/64", 19/32" | 000000000 | 0000000 |
Zinc-Plated Steel with Thick Wall | |||||
1/4"-20 Thread × 0.500" Installed Lg. (10 Each) 5/16"-18 Thread × 0.551" Installed Lg. (10 Each) 3/8"-16 Thread × 0.687" Installed Lg. (10 Each) 7/16"-14 Thread × 0.812" Installed Lg. (10 Each) 1/2"-13 Thread × 0.875" Installed Lg. (10 Each) | 50 | V, 7/16", 33/64", 19/32", 43/64'' | 0.377", 7/16", 33/64", 19/32", 43/64" | 000000000 | 000000 |
Metric | |||||
Zinc-Plated Steel with Thin Wall | |||||
M6×1.0 mm Thread × 15.1 mm Installed Lg. (10 Each) M8×1.25 mm Thread × 17.1 mm Installed Lg. (10 Each) M10×1.5 mm Thread × 22.2 mm Installed Lg. (10 Each) M12×1.75 mm Thread × 25.4 mm Installed Lg. (10 Each) Drill Bits | 40 | L, U, 7/16", 33/64" | 0.29", 0.368", 7/16", 33/64" | 000000000 | 000000 |
Zinc-Plated Steel with Thick Wall | |||||
M3×0.5 mm Thread × 7.1 mm Installed Lg. (5 Each) M3.5×0.6 mm Thread × 8.7 mm Installed Lg. (5 Each) M4×0.7 mm Thread × 9.1 mm Installed Lg. (5 Each) M5×0.8 mm Thread × 11.1 mm Installed Lg. (10 Each) M6×1 mm Thread × 12.7 mm Installed Lg. (10 Each) M8×1.25 mm Thread × 14.3 mm Installed Lg. (10 Each) M10×1.5 mm Thread × 17.5 mm Installed Lg. (10 Each) M12×1.75 mm Thread × 20.6 mm Installed Lg. (10 Each) M14×2.0 mm Thread × 22.2 mm Installed Lg. (5 Each) | 70 | 3/16", No. 2, B, 19/64", V, 7/16", 33/64", 19/32", 43/64" | 3/16", 0.221", 0.238", 19/64", 0.377", 7/16", 33/64", 19/32", 43/64" | 000000000 | 000000 |
For Thread Size | Square Drive Size | Each | |
1/4"-20 | 9/32" | 000000000 | 0000000 |
5/16"-18 | 3/8" | 000000000 | 000000 |
3/8"-16 | 7/16" | 000000000 | 000000 |
7/16"-14 | 7/16" | 000000000 | 000000 |
1/2"-13 | 9/16" | 000000000 | 000000 |
M3 × 0.5 mm | 11/64" | 000000000 | 000000 |
M3.5 × 0.6 mm | 11/64" | 000000000 | 000000 |
M4 × 0.7 mm | 3/16" | 000000000 | 000000 |
M5 × 0.8 mm | 1/4" | 000000000 | 000000 |
M6 × 1 mm | 9/32" | 000000000 | 000000 |
M8 × 1.25 mm | 3/8" | 000000000 | 000000 |
M10 × 1.5 mm | 7/16" | 000000000 | 000000 |
M12 × 1.75 mm | 9/16" | 000000000 | 000000 |
M14 × 2 mm | 37/64" | 000000000 | 000000 |