Cable Travel Systems | McMaster-Carr

	For Use With For Use With

Air Hose

Round Cable

Flat Cable

	For Minimum Wire Rope Diameter For Minimum Wire Rope Diameter

3/16"

1/4"

	Capacity Capacity

	For Maximum Cable/Hose OD For Maximum Cable/Hose OD

	Trolley Material Trolley Material

Plastic

Steel

	Clamp Material Clamp Material

Steel

Plastic

Aluminum

	Wheel Material Wheel Material

Plastic

Steel

	Maximum Travel Length Maximum Travel Length

	For Minimum Cable/Hose OD For Minimum Cable/Hose OD

	For Beam Shape For Beam Shape

	Flat
	Tapered

	DFARS (Defense Acquisition Regulations Supplement) DFARS (Defense Acquisition Regulations Supplement)

DFARS Specialty Metals
COTS-Exempt

	For Maximum Beam Width For Maximum Beam Width

4 1/2"

	Overall Length Overall Length

	RoHS (Restriction of Hazardous Substances) RoHS (Restriction of Hazardous Substances)

RoHS Compliant

	Minimum Required Cable/Hose Length Minimum Required Cable/Hose Length

	Wire Rope Length Wire Rope Length

	REACH (Registration, Evaluation, Authorization and Restriction of Chemicals) REACH (Registration, Evaluation, Authorization and Restriction of Chemicals)

REACH Compliant

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58 Products

Wire-Rope-Travel Hoist Cable Trolleys

Mount these trolleys to your existing wire rope to create a cable and hose travel system. Also known as festoon trolleys.

Warning: Never use to lift people or items over people.

For technical drawings and 3-D models, click on a part number.

For Round Cable/Air Hose
	For Cable/Hose OD	For Wire Rope Dia.	Capacity, lbs.	Trolley Material	Clamp Material	Wheel Material		Each
A	0.5"-1"	1/4"-3/8"	25	Nylon Plastic	Steel	Nylon Plastic	0000000	000000
B	0.95"-1.25"	3/16"-3/8"	15	Nylon Plastic	Steel	Nylon Plastic	0000000	00000
For Flat Cable
C	__	3/16"-3/8"	15	Nylon Plastic	Steel	Nylon Plastic	0000000	00000

Beam-Travel Hoist Cable Trolleys

For Round Cable/Air Hose

For Flat Cable

Mount these trolleys to your existing beam to create a cable and hose travel system. Also known as festoon trolleys.

Warning: Never use to lift people or items over people.

For technical drawings and 3-D models, click on a part number.

	For Beam
For Cable/Hose OD	Wd.	Shape	Capacity, lbs.	Trolley Material	Clamp Material	Wheel Material	Features		Each
For Round Cable/Air Hose
0.5"-1.5"	2 1/2"-5"	Tapered/Flat	35	Steel	Steel	Nylon Plastic	Wheel Bumpers	0000000	000000
For Flat Cable
__	4 1/2"	Tapered/Flat	55	Nylon Plastic	Aluminum	Nylon Plastic	Wheel Bumpers	0000000	000000

Channel-Travel Hoist Cable Trolleys

Mount these trolleys to your existing channel to create a cable and hose travel system. Also known as festoon trolleys.

Warning: Never use to lift people or items over people.

For technical drawings and 3-D models, click on a part number.

		For Channel
For Cable/Hose OD	Capacity, lbs.	Wd.	Ht.	Trolley Material	Clamp Material	Wheel Material		Each
For Round Cable/Air Hose
0.4"-0.63"	30	1 1/4"	1 3/16"	Steel	Plastic	Steel	0000000	000000
0.67"-0.98"	30	1 1/4"	1 3/16"	Steel	Plastic	Steel	0000000	00000
1.02"-1.42"	30	1 1/4"	1 3/16"	Steel	Plastic	Steel	0000000	00000

Wire-Rope-Travel Hoist Cable Trolley Systems

Also known as festoon kits, these systems keep your hoist’s cable or hose tangle-free and out of the way. They consist of a series of small trolleys that travel on the included wire rope, carrying your cable or hose along with them. Because these systems mount to the side of your crane, they require minimal structural support. Round cable, air hose, and flat cable are sold separately.

Additional parts can be used to expand a trolley system or build your own trolley system.

Minimum required cable/hose length is based on 6 ft. of cable or hose between trolleys plus an additional 7 1/2 ft. at each end.

Warning: Never use to lift people or items over people.

For 0.6" to 0.94" OD Round Cable/Air Hose

				Wire Rope
Max. Travel Lg.ft.	Overall Lg., ft.	Min. Required Cable/Hose Lg., ft.	Capacity, lbs.	Dia.	Lg., ft.	Trolley Material	Includes		Each
22	25	43	60	1/4"	29	Nylon Plastic	4 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	0000000
35	39	64	105	1/4"	43	Nylon Plastic	7 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000
50	56	85	150	1/4"	62	Nylon Plastic	10 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000
65	72	106	195	1/4"	79	Nylon Plastic	13 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000

Additional Parts for 0.6" to 0.94" OD Round Cable/Air Hose

Component		Each
Wire Rope Bracket	0000000	0000000
Trolley	0000000	00000
Cable/Hose Bracket	0000000	00000
Tow Bracket	0000000	00000
Tow Clamp	0000000	00000

0.95" to 1.25" OD Round Cable/Air Hose

				Wire Rope
Max. Travel Lg.ft.	Overall Lg., ft.	Min. Required Cable/Hose Lg., ft.	Capacity, lbs.	Dia.	Lg., ft.	Trolley Material	Includes		Each
22	25	43	60	1/4"	29	Nylon Plastic	4 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	0000000
35	39	64	105	1/4"	43	Nylon Plastic	7 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000
50	56	85	150	1/4"	62	Nylon Plastic	10 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000
65	72	106	195	1/4"	79	Nylon Plastic	13 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000

Additional Parts for 0.95" to 1.25" OD Round Cable/Air Hose

Component		Each
Trolley	0000000	000000
Cable/Hose Bracket	0000000	00000
Tow Bracket	0000000	00000
Tow Clamp	0000000	00000
Wire Rope Bracket	0000000	000000

For Flat Cable

				Wire Rope
Max. Travel Lg.ft.	Overall Lg., ft.	Min. Required Cable/Hose Lg., ft.	Capacity, lbs.	Dia.	Lg., ft.	Trolley Material	Includes		Each
24	27	43	60	1/4"	31	Nylon Plastic	4 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	0000000
39	43	64	105	1/4"	47	Nylon Plastic	7 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000
54	59	85	150	1/4"	63	Nylon Plastic	10 Trolleys, 1 Wire Rope, 1 Cable/Hose Bracket, 2 Wire Rope Brackets, 1 Tow Bracket	0000000	000000

Additional Parts for Flat Cable

Component		Each
Trolley	0000000	000000
Cable/Hose Bracket	0000000	00000
Tow Bracket	0000000	00000
Tow Clamp	0000000	00000
Wire Rope Bracket	0000000	000000

Channel-Travel Hoist Cable Trolley Systems

Also known as festoon kits, these systems keep your hoist’s cable or hose tangle-free and out of the way. They include a series of small trolleys that travel along steel channel so they are stronger and run straighter than wire rope-travel systems and are better for high speeds. Round cable, air hose, and flat cable are sold separately.

Additional parts can be used to expand a trolley system or build your own trolley system.

Minimum required cable/hose length is based on 6 ft. of cable or hose between trolleys plus an additional 7 1/2 ft. at each end.

Warning: Never use to lift people or items over people.

For 0.4" to 0.63" OD Round Cable/Air Hose

Max. Travel Lg.ft.	Overall Lg., ft.	Min. Required Cable/Hose Lg., ft.	Capacity, lbs.	Channel Length, ft.	Trolley Material	Wheel Material	Channel Material	Includes		Each
18	20	52	160	10	Steel	Steel	Steel	4 Trolleys, 2 Channels, 4 Hanger Brackets, 4 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 10 Beam Clamps, 5 Support Channels	0000000	0000000
37	40	74	320	10	Steel	Steel	Steel	8 Trolleys, 4 Channels, 8 Hanger Brackets, 8 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 9 Support Channels, 18 Beam Clamps	0000000	000000
46	50	85	400	10	Steel	Steel	Steel	10 Trolleys, 5 Channels, 10 Hanger Brackets, 10 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 22 Beam Clamps, 11 Support Clamps	0000000	000000
75	80	119	640	10	Steel	Steel	Steel	16 Trolleys, 8 Channels, 16 Hanger Brackets, 16 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 17 Support Clamps, 34 Beam Clamps	0000000	00000000

Additional Parts for 0.4" to 0.63" OD Round Cable/Air Hose

Component		Each
Trolley	0000000	000000
Cable/Hose Bracket	0000000	00000
10-ft. Channel	0000000	00000
Anchor Bracket	0000000	00000
End Stop	0000000	0000
Hanger Bracket	0000000	0000
Joint Bracket	0000000	00000
Tow Trolley	0000000	00000

For 0.67" to 0.98" OD Round Cable/Air Hose

Max. Travel Lg.ft.	Overall Lg., ft.	Min. Required Cable/Hose Lg., ft.	Capacity, lbs.	Channel Length, ft.	Trolley Material	Wheel Material	Channel Material	Includes		Each
18	20	52	120	10	Steel	Steel	Steel	3 Trolleys, 2 Channels, 4 Hanger Brackets, 3 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 10 Beam Clamps, 5 Support Channels	0000000	0000000
37	40	74	280	10	Steel	Steel	Steel	7 Trolleys, 4 Channels, 8 Hanger Brackets, 7 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 9 Support Channels, 18 Beam Clamps	0000000	000000
46	50	85	360	10	Steel	Steel	Steel	9 Trolleys, 5 Channels, 10 Hanger Brackets, 9 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 22 Beam Clamps, 11 Support Clamps	0000000	000000
75	80	119	600	10	Steel	Steel	Steel	15 Trolleys, 8 Channels, 16 Hanger Brackets, 15 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 17 Support Clamps, 34 Beam Clamps	0000000	00000000

Additional Parts for 0.67" to 0.98" OD Round Cable/Air Hose

Component		Each
Trolley	0000000	000000
Cable/Hose Bracket	0000000	00000
10-ft. Channel	0000000	00000
Anchor Bracket	0000000	00000
End Stop	0000000	0000
Hanger Bracket	0000000	0000
Joint Bracket	0000000	00000
Tow Trolley	0000000	00000

For 1.02" to 1.42" OD Round Cable/Air Hose

Max. Travel Lg.ft.	Overall Lg., ft.	Min. Required Cable/Hose Lg., ft.	Capacity, lbs.	Channel Length, ft.	Trolley Material	Wheel Material	Channel Material	Includes		Each
18	20	52	120	10	Steel	Steel	Steel	3 Trolleys, 2 Channels, 4 Hanger Brackets, 3 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 10 Beam Clamps, 5 Support Channels	0000000	0000000
37	40	74	280	10	Steel	Steel	Steel	7 Trolleys, 4 Channels, 8 Hanger Brackets, 7 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 9 Support Channels, 18 Beam Clamps	0000000	000000
46	50	85	360	10	Steel	Steel	Steel	9 Trolleys, 5 Channels, 10 Hanger Brackets, 9 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 22 Beam Clamps, 11 Support Clamps	0000000	000000
75	80	119	600	10	Steel	Steel	Steel	14 Trolleys, 8 Channels, 16 Hanger Brackets, 14 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 17 Support Clamps, 34 Beam Clamps	0000000	00000000

Additional Parts for 1.02" to 1.42" OD Round Cable/Air Hose

Component		Each
Trolley	0000000	000000
Cable/Hose Bracket	0000000	00000
10-ft. Channel	0000000	00000
Anchor Bracket	0000000	00000
End Stop	0000000	0000
Hanger Bracket	0000000	0000
Joint Bracket	0000000	00000
Tow Trolley	0000000	00000

For Flat Cable

Max. Travel Lg.ft.	Overall Lg., ft.	Min. Required Cable/Hose Lg., ft.	Capacity, lbs.	Channel Length, ft.	Trolley Material	Wheel Material	Channel Material	Includes		Each
18	20	52	120	10	Steel	Steel	Steel	3 Trolleys, 2 Channels, 4 Hanger Brackets, 3 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 10 Beam Clamps, 5 Support Channels	0000000	0000000
37	40	74	280	10	Steel	Steel	Steel	7 Trolleys, 4 Channels, 8 Hanger Brackets, 7 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 9 Support Channels, 18 Beam Clamps	0000000	000000
46	50	85	360	10	Steel	Steel	Steel	9 Trolleys, 5 Channels, 10 Hanger Brackets, 9 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 22 Beam Clamps, 11 Support Clamps	0000000	000000
75	80	119	600	10	Steel	Steel	Steel	15 Trolleys, 8 Channels, 16 Hanger Brackets, 15 Cable/Hose Brackets, 1 Tow Trolley, 2 End Stops, 17 Support Clamps, 34 Beam Clamps	0000000	000000

Additional Parts for Flat Cable

Additional Parts		Each
Trolley	0000000	000000
Cable/Hose Bracket	0000000	00000
10-ft. Channel	0000000	00000
Anchor Bracket	0000000	00000
End Stop	0000000	0000
Hanger Bracket	0000000	0000
Joint Bracket	0000000	00000
Tow Trolley	0000000	00000