Drive Chain Tools | McMaster-Carr

	Roller Chain Trade Size Roller Chain Trade Size

25
35
35-2
40
40-2
41
50
50-2
60
60-2
80
80-2
100
100-2
120
120-2
140
140-2
160
160-2
180
180-2
200
200-2
240
240-2

	Overall Length Overall Length

	Overall Width Overall Width

	Overall Height Overall Height

	Material Material

Plastic

Steel

	For Roller Chain Strand Type For Roller Chain Strand Type

Single

Double

	DFARS (Defense Acquisition Regulations Supplement) DFARS (Defense Acquisition Regulations Supplement)

DFARS Specialty Metals
COTS-Exempt

	Channel Type Channel Type

Center

Deep

Open

	RoHS (Restriction of Hazardous Substances) RoHS (Restriction of Hazardous Substances)

RoHS Compliant

	REACH (Registration, Evaluation, Authorization and Restriction of Chemicals) REACH (Registration, Evaluation, Authorization and Restriction of Chemicals)

REACH Compliant

	Maximum Temperature Maximum Temperature

175° F

180° F

200° F

	Frame Material Frame Material

Stainless Steel

Steel

	For Maximum Sprocket Center-to-Center For Maximum Sprocket Center-to-Center

	Center Channel Width Center Channel Width

	Channel Depth Channel Depth

	For Minimum Roller Chain Pitch For Minimum Roller Chain Pitch

	Guard Length Guard Length

	Guard Depth Guard Depth

	Number of Mounting Holes Number of Mounting Holes

	Handle Style Handle Style

	For Maximum Roller Chain Pitch For Maximum Roller Chain Pitch

	Maximum Jaw Capacity Maximum Jaw Capacity

	Maximum Sprocket Center-to-Center Maximum Sprocket Center-to-Center

77 Products

Deep-Channel Roller Chain Guides

Guide

Guide with Flanged Frame

Also known as captured guides, deep-channel guides prevent chain from slipping off track. Use them to minimize friction, reduce noise, and prolong the life of your roller chain. They can be cut to the exact length you need.

Guides with flanged frame allow easy mounting. Stainless steel frames are more corrosion resistant than steel frames.

For technical drawings and 3-D models, click on a part number.

	Overall
For Roller Chain Trade Size	Ht.	Wd.	Channel Dp.	Material	Mounting Fasteners Included	Mounting Hole Dia.	Max.Temperature, °F	Lengths, ft.		Per Ft.
For Single-Strand ANSI Roller Chain
304 Stainless Steel Frame
40	0.94"	1.18"	0.55"	Polyethylene Plastic	__	__	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	000000
50	0.94"	1.18"	0.65"	Polyethylene Plastic	__	__	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	00000
60	1.13"	1.18"	0.82"	Polyethylene Plastic	__	__	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	00000
80	1.58"	1.77"	1.19"	Polyethylene Plastic	__	__	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	000000
Steel Flanged Frame
35	0.98"	2.09"	0.39"	Polyethylene Plastic	No	5/16"	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	00000
40	0.98"	2.09"	0.51"	Polyethylene Plastic	No	5/16"	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	00000
50	0.98"	2.09"	0.59"	Polyethylene Plastic	No	5/16"	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	00000
60	0.98"	2.09"	0.69"	Polyethylene Plastic	No	5/16"	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	00000
304 Stainless Steel Flanged Frame
35	0.98"	2.09"	0.39"	Polyethylene Plastic	No	5/16"	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	000000
40	0.98"	2.09"	0.51"	Polyethylene Plastic	No	5/16"	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	000000
50	0.98"	2.09"	0.59"	Polyethylene Plastic	No	5/16"	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	000000
60	0.98"	2.09"	0.69"	Polyethylene Plastic	No	5/16"	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	000000

Center-Channel Roller Chain Guides

These guides align chain more precisely than open-channel guides. Use them to minimize friction, reduce noise, and prolong the life of your roller chain. They can be cut to the exact length you need.

For technical drawings and 3-D models, click on a part number.

		Overall
Style	For Roller Chain Trade Size	Ht.	Wd.	Center Channel Wd.	Material	Max. Temperature, °F	Lengths, ft.		Per Ft.
For Single-Strand ANSI Roller Chain
A	40	0.31"	1.00"	0.25"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	0000000	000000
A	50	0.38"	1.25"	0.31"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	0000000	00000
A	60	0.50"	1.50"	0.44"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	0000000	00000
A	80	0.50"	2.00"	0.56"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	0000000	00000
B	40	0.31"	1.00"	0.25"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	0000000	00000
B	50	0.31"	1.25"	0.31"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	00000
B	60	0.31"	1.25"	0.44"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	00000
B	80	0.38"	1.50"	0.56"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	00000
C	40	0.59"	0.79"	0.29"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	00000
C	50	0.59"	0.79"	0.35"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	00000
C	60	0.59"	1.10"	0.46"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	00000
C	80	0.71"	1.34"	0.60"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	00000000	00000

Open-Channel Roller Chain Guides

Minimize friction, reduce noise, and prolong the life of your roller chain. Guides can be cut to the exact length you need.

For technical drawings and 3-D models, click on a part number.

	Overall
For Roller Chain Trade Size	Ht.	Wd.	Material	Max. Temperature, °F	Lengths, ft.		Per Ft.
For Single-Strand ANSI Roller Chain
40	0.31"	1.25"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	0000000	000000
50	0.38"	1.25"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	0000000	00000
60	0.38"	1.50"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	0000000	00000
80	0.50"	2.00"	Polyethylene Plastic	175°	1, 2, 3, 4, 5, 6, 7, 8	0000000	00000

Roller Chain Breakers

Drive out chain pins with a twist of the handle. Breakers allow you to disassemble chain in order to remove or add links.

For technical drawings and 3-D models, click on a part number.

Roller Chain Breakers
		Overall					Replacement Points
For Roller Chain Trade Size	For Roller Chain Pitch	Lg.	Wd.	Material		Each		Each
For Single- and Double-Strand ANSI Roller Chain
25, 35, 40, 41, 50, 60	1/4"-3/4"	10 3/4"	3 1/4"	Steel	0000000	000000	0000000	00000
60, 80, 100	3/4"-1 1/4"	14"	4"	Steel	0000000	00000	0000000	0000
120, 140, 160	1 1/2"-2"	29 1/2"	6 1/2"	Steel	0000000	000000	0000000	0000
160, 180, 200, 240	2"-3"	28"	2 1/2"	Steel	00000000	00000000	000000	00

Wrench-Drive Roller Chain Breakers

Tighten the hex head screw with a wrench to remove chain pins without damaging side plates. Breakers allow you to disassemble chain in order to remove or add links.

Roller Chain Breakers
		Overall						Replacement Points
For Roller Chain Trade Size	For Roller Chain Pitch	Lg.	Wd.	Material	Features		Each		Each
For Single-Strand ANSI Roller Chain
35, 40, 41, 50	3/8"-5/8"	4 1/2"	3"	Steel	Clamping Sleeve	0000000	000000	0000000	000000
50, 60, 80	5/8"-1"	6 1/2"	4 1/4"	Steel	Clamping Sleeve	0000000	00000	0000000	00000

Jaw-Style Roller Chain Holders

Knob Handle

Thumb-Screw Handle

T-Handle

Hook into your roller chain and use the handle to tighten the jaw until the chain ends are close enough to add or remove a link.

				Overall
For Roller Chain Trade Size	Handle Style	For Roller Chain Pitch	Max. Jaw Capacity	Lg.	Wd.	Material		Each
For Single-Strand ANSI Roller Chain
25, 35	Knob	1/4"-3/8"	2"	4 1/4"	2 3/4"	Steel	0000000	000000
35, 40, 41, 50, 60	Knob	3/8"-3/4"	2"	4 1/4"	2 3/4"	Steel	0000000	00000
35, 40, 41, 50, 60	Thumb Screw	3/8"-3/4"	1 3/4"	2 3/4"	2 1/2"	Steel	000000	00000
40, 50, 60, 80	T-Handle	1/2"-1"	3 1/2"	6 5/8"	4"	Steel	0000000	00000
80, 100, 120, 140, 160, 180, 200, 240	T-Handle	1"-3"	5"	8 1/2"	5 3/4"	Steel	0000000	00000

Cable-Style Roller Chain Holders

Hooks at each end of the cable insert into the rollers beyond the links you want to change. Tighten the hooks with the included box wrench to add or remove a link.

For technical drawings and 3-D models, click on a part number.

					Overall
For Roller Chain Trade Size	Handle Style	For Roller Chain Pitch	For Min. Roller Wd.	Max. Jaw Capacity	Lg.	Wd.	Material	Includes		Each
For Single- and Double-Strand ANSI Roller Chain
80, 100, 120, 140, 160, 180, 200, 240, 80-2, 100-2, 120-2, 140-2, 160-2, 180-2, 200-2, 240-2	Wrench	1"-3"	5/8"	42"	6 1/2"	4"	Steel	Box Wrench	000000	0000000

Roller Chain Breaker/Riveters

In addition to breaking chain, this tool can also rivet chain to increase strength for better performance on high-speed drives. It can break ANSI numbers 50 and 60 roller chain and rivet ANSI number 50 chain. Attach the removable handle and clamp the breaker/riveter in a vise or bolt it to a workbench.

Roller Chain Breaker/Riveter
		Overall				Mounting Hole					Replacement Point
For Roller Chain Trade Size	For Roller Chain Pitch	Lg.	Wd.	Material	Mounting Fasteners Included	Number of	Thread Size	Includes		Each		Each
For Single-Strand ANSI Roller Chain
50, 60	5/8"-3/4"	6"	1 3/4"	Steel	No	2	3/8"-24	Press Plate, Removable Handle, Rivet Anvil, Steel Rivet Set	0000000	0000000	0000000	000000

Quick-Twist Roller Chain Spring-Clip Removers

Twist this tool on the spring-clip to remove it.

Dia.	Material		Each
1"	Steel	000000	00000

Roller Chain Spring-Clip Removal Pliers

Use the notched jaws to push the spring-clip off the link.

For technical drawings and 3-D models, click on a part number.

Max. Jaw Capacity	Overall Lg.	Jaw Lg.	Material		Each
1 1/4"	6 1/2"	1 1/4"	Steel	0000000	000000

ANSI Roller Chain Wear-Indicating Inserts

Place these steel inserts between two roller links. If they can be inserted past your ANSI number, the chain is worn out.

	Overall
For Roller Chain Trade Size	Lg.	Wd.	Material		Each
For Single- and Double-Strand ANSI Roller Chain
35, 40, 41, 50, 60, 80, 100, 35-2, 40-2, 50-2, 60-2, 80-2, 100-2	8 3/4"	5/8"	Steel	000000	0000000
80, 100, 120, 140, 160, 180, 200, 240, 80-2, 100-2, 120-2, 140-2, 160-2, 180-2, 200-2, 240-2	18"	1 1/2"	Steel	000000	000000

ANSI Roller Chain Wear-Indicating Rulers

Place this plastic ruler on links to measure chain wear.

	Overall
For Roller Chain Trade Size	Lg.	Wd.	Material		Each
For Single- and Double-Strand ANSI Roller Chain
40, 41, 50, 60, 80, 100, 120, 140, 160, 180, 200, 240, 40-2, 50-2, 60-2, 80-2, 100-2, 120-2, 140-2, 160-2, 180-2, 200-2, 240-2	15"	2 5/8"	Plastic	000000	00000

Corrosion-Resistant Guards for Chain and Belt Drives

Made of ABS plastic, these plastic guards won’t rust, and they absorb impact from chain and belt drives. Guards prevent chain and belt slippage and protect your drive mechanism from interference. Drill holes for mounting and venting.

For Max. Sprocket Ctr.-to-Ctr.	For Max. Sprocket OD	Guard Lg.	Guard Dp.	Flange Thick.	Material	Max. Mounting Hole Dia.	Mounting Fasteners Included	Max. Temperature, ° F		Each
6"	5 5/8"	11 5/8"	2 1/2"	7/8"	ABS Plastic	1/4"	No	200°	0000000	0000000
8 1/8"	6 3/4"	14 7/8"	3 1/2"	7/8"	ABS Plastic	1/4"	No	200°	0000000	000000
9"	5 3/4"	14 3/4"	2 1/2"	7/8"	ABS Plastic	1/4"	No	200°	0000000	000000
11 1/4"	6 3/4"	18"	3 1/2"	7/8"	ABS Plastic	1/4"	No	200°	0000000	000000
11 7/8"	5 5/8"	17 1/2"	2"	7/8"	ABS Plastic	1/4"	No	200°	0000000	000000
14"	5 3/4"	19 3/4"	2 1/2"	7/8"	ABS Plastic	1/4"	No	200°	0000000	000000
17 3/8"	6 3/4"	24 1/8"	3 1/2"	7/8"	ABS Plastic	1/4"	No	200°	0000000	000000
19 7/8"	5 5/8"	25 1/2"	2"	7/8"	ABS Plastic	1/4"	No	200°	0000000	000000
20 3/8"	6 3/4"	27 1/8"	3 1/2"	7/8"	ABS Plastic	1/4"	No	200°	0000000	000000
23"	5 3/4"	28 3/4"	2"	7/8"	ABS Plastic	1/4"	No	200°	0000000	000000
25 3/8"	6 3/4"	32 1/8"	3 1/2"	7/8"	ABS Plastic	1/4"	No	180°	0000000	000000
27 3/8"	5 7/8"	33 1/4"	2"	7/8"	ABS Plastic	1/4"	No	200°	0000000	000000
29 3/8"	6 3/4"	36 1/8"	3 1/2"	7/8"	ABS Plastic	1/4"	No	200°	0000000	000000
33 1/8"	7"	40 1/8"	3 1/2"	7/8"	ABS Plastic	1/4"	No	200°	0000000	000000

Guards for Chain and Belt Drives

Prevent chain and belt slippage and protect your drive mechanism from interference. To mount, punch screw holes or weld.

For Max. Sprocket Ctr.-to-Ctr.	For Max. Sprocket Wd.	For Max. Large Sprocket OD	For Max. Small Sprocket OD	Guard Lg.	Guard Dp.	Material	Gauge	Mounting Fasteners Included		Each
10 1/2"	1 3/4"	7"	3"	19 1/2"	2 3/4"	Steel	14	No	0000000	0000000
14 1/2"	2 7/8"	13"	4 5/8"	27 5/16"	3 7/8"	Steel	14	No	0000000	000000
15"	3 1/4"	14 3/4"	7"	29 7/8"	4 1/4"	Steel	14	No	0000000	000000
20 1/2"	3 1/4"	14 3/4"	5 1/2"	34 5/8"	4 1/4"	Steel	14	No	0000000	000000
23 1/2"	4"	19"	6"	40"	5"	Steel	14	No	0000000	000000
27 1/2"	4"	19"	8"	45"	5"	Steel	14	No	0000000	000000
31 1/2"	4 3/4"	23 1/2"	11 1/4"	52 7/8"	5 3/4"	Steel	14	No	0000000	000000

Made-to-Order Guards for Chain and Belt Drives

If none of our standard guards fit your chain or belt system, we'll create one to suit your needs. Guards prevent chain and belt slippage and protect your drive mechanism from interference. To mount, punch screw holes or weld.

Select the sprocket center-to-center size range that matches your system. Then specify the following dimensions: sprocket center-to-center; large sprocket OD; small sprocket OD; clearance between sprocket and side of guard (2" of clearance is recommended); and guard depth (1" of clearance is recommended).

Sprocket Ctr.-to-Ctr.	Material	Gauge	Mounting Fasteners Included		Each
0"-12"	Steel	14	No	0000000	0000000
12.1"-22"	Steel	14	No	0000000	000000
22.1"-32"	Steel	14	No	0000000	000000
32.1"-48"	Steel	14	No	0000000	000000