Forklift Plug Lockouts | McMaster-Carr

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Air Hose

Battery Cable Connectors

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For Maximum Number of Padlocks

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Danger—Do Not Operate—Equipment Locked Out

Danger—Do Not Plug In/No Conectar

Danger—Locked Out—Do Not Remove

Lockout Device—Do Not Plug In

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English

English/Spanish

For Maximum Cord Diameter

For Maximum Plug Length

For Plug Width

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Export Control Classification Number (ECCN)

EAR99

RoHS

Compliant

Not Compliant

DFARS Specialty Metals

Length

REACH

Specifications Met

OSHA Compliant 29 CFR 1910.147

Width

Height

Overall Diameter

Maximum Temperature

Minimum Temperature

Label Included

Maximum Padlock Shackle Diameter

Number of Holes

Overall Height

12 Products

Battery Cable Connector Lockouts


Hinged Cover For 1 Battery Cable	Hinged Cover For 2 Battery Cables

Slide-On Cover

Padlock these lockouts over the ends of battery cables to keep forklifts, pallet jacks, and other machinery powered off during maintenance. They signal that equipment is being serviced, preventing accidental startups. These lockouts have space for two padlocks, so teams can safely perform two maintenance tasks at once.

Made from nonconductive plastic, they insulate battery terminals and protect workers from accidental shocks, helping you comply with OSHA 29 CFR 1910.147 requirements for the control of electricity. These lockouts are also rated UL 94 HB, which means they have been tested in a horizontal position for flame resistance; the slow-burning plastic keeps flames from spreading.

Hinged Cover—Hinged lockouts fully enclose battery cable ends and inline connections. Fit battery connectors, such as lugs and terminal clamps, over the internal post to hold cables in place.

Slide-On Cover—Slide-on lockouts are best for large battery connectors.

	For Max. Connector				Cable Opening			Overall
	Lg.	Wd.	Ht.	For No. of Battery Cables	Wd.	Ht.	Post Dia.	Lg.	Wd.	Ht.	For Max. No. of Padlocks	For Max. Padlock Shackle Dia.	Temp. Range, ° F	Color	Specs. Met	Flammability Rating		Each
Hinged Cover







				Plastic

				2 5/8"	1 1/2"	1 1/4"	1	1"	1"	1/4"	3 3/4"	2 7/8"	1 3/8"	2	5/16"	-40 to 212	Red	OSHA Compliant 29 CFR 1910.147	UL 94 HB	0000000	000000


				2 5/8"	2 3/4"	1 5/8"	2	2"	1 3/8"	1/4"	5 3/4"	4 1/8"	1 3/4"	2	5/16"	-40 to 212	Red	OSHA Compliant 29 CFR 1910.147	UL 94 HB	0000000	00000


				Slide-On Cover







								Plastic

								4 1/2"	2 7/8"	1 3/8"	—	—	—	—	5 1/4"	3 1/8"	2 1/2"	2	5/16"	-40 to 212	Red	OSHA Compliant 29 CFR 1910.147	UL 94 HB	0000000	00000

Electrical Plug Lockouts

For Max. of 4 Padlocks

(Padlock Not Included)

For Max. of 6 Padlocks

(Padlock Not Included)

For One Padlock (Padlock Not

Included)

For Max. of 2

Padlocks (Padlock

Not Included)

For Max. of 3 Padlocks

(Padlock Not Included)

With Adjustable-Fit

Closure for Max. of 3

Padlocks (Padlock Not

Included)

Lock out a plug that powers machinery so no one starts it up during maintenance. Place a plug into the cylinder of these lockouts and secure with a padlock. All can fit a standard electrical plug that has a single cord. Made of plastic, they resist corrosion and are nonconductive for use with electronics. These lockouts help you comply with OSHA 29 CFR 1910.147, which requires electrical circuits to be locked out to prevent injury.

Adjustable-Fit Closure—Lockouts with adjustable-fit closure let you secure any cord diameter up to 1_1/4”. Slide the two top lids against each other to change the hole size.

For 2 Maximum Padlocks, For 3 Maximum Padlocks, For 4 Maximum Padlocks, and For 6 Maximum Padlocks—Lockouts for 2 or more padlocks let multiple people add their own padlock. This keeps everyone safe until all of the maintenance work is done and all padlocks are removed.

2 Holes—Lockouts with 2 holes let you insert a cord from either end. That means you can lock out two devices at once, or lock out both the plug and socket of the same cord.

5 Holes—Lockouts with 5 holes have a variety of hole sizes to handle different cord diameters. They’ll fit dual-cord battery plugs for forklifts, as well as standard single-cord plugs. Use them with gas-powered equipment, too—the largest hole on these lockouts fits a gas cylinder valve.

UL ECVP 2809-2—Hasps that meet UL 2809-2 are made of 100% recycled materials and are sustainably sourced to meet purchasing requirements for LEED-certified facilities.

Message—Lockouts with a message alert passersby that a plug has been locked out for safety.

					For Plug		Overall
	For Max. No. of Padlocks	For Max. Padlock Shackle Dia.	For Maximum Cord Diameter	No. of Holes	Max. Lg.	Wd.	Lg.	Wd.	Ht.	Dia.	Temp. Range, ° F	Message	Specs. Met		Each
Yellow Plastic with Adjustable-Fit Closure



		1	5/16"	1 1/4"	1	5 1/2"	1 1/2" to 3"	6 1/4"	—	—	3 1/2"	32 to 275	—	OSHA Compliant 29 CFR 1910.147	00000000	000000


		Yellow Plastic



				4	3/8"	1 1/8"	2	4 3/4"	1 1/2" to 2 3/4"	7 1/4"	—	—	4 1/4"	-20 to 140	—	OSHA Compliant 29 CFR 1910.147	00000000	00000


				4	3/8"	1 7/16"	2	10 1/4"	1/2" to 4 1/2"	12 1/2"	—	—	5"	0 to 175	—	OSHA Compliant 29 CFR 1910.147	000000000	00000


				Yellow Plastic (English/Spanish) with Adjustable-Fit Closure



						3	9/16"	1 1/4"	1	5 1/2"	1 1/2" to 3"	7"	—	—	3 3/4"	-25 to 200	Danger—Do Not Plug In/No Conectar	OSHA Compliant 29 CFR 1910.147, UL ECVP 2809-2	000000000	00000


						Red Plastic (English)



								2	11/32"	1/2"	2	3 1/8"	1/2" to 1 5/8"	3 1/2"	3 1/8"	2"	—	0 to 175	Danger—Locked Out—Do Not Remove	OSHA Compliant 29 CFR 1910.147	000000000	00000


								3	9/16"	1/2"	2	3"	3/4" to 2"	3 1/2"	—	—	2 1/2"	-25 to 200	Danger—Do Not Operate—Equipment Locked Out	OSHA Compliant 29 CFR 1910.147, UL ECVP 2809-2	000000000	00000
								6	9/32"	1 1/8", 1", 1"	5	6 3/4"	1/2" to 2 1/2"	7 1/4"	4 1/4"	3"	—	-40 to 300	Danger—Do Not Operate—Equipment Locked Out	OSHA Compliant 29 CFR 1910.147, UL ECVP 2809-2	00000000	00000

Air Hose Lockouts

Style D (Padlock Not Included)

Block air hoses from connecting to compressed air. These lockouts secure with a padlock and lockout tag so your equipment doesn't start up during repairs. They also help you comply with OSHA 29 CFR 1910.147 requirements for locking out controls to prevent injuries.

Style D—Style D can lock out an air hose and electrical plug at the same time. Stash them in your tool bag so you don’t have to carry two separate types of lockouts when completing maintenance work.

For 4 Maximum Padlocks—Lockouts for more than one padlock let multiple people add their own padlock as they start a job. Until the last padlock is removed, these lockouts won’t open.

								For Plug		Overall
	Style	For Coupling Size	For Fitting Connection	For Quick-Disconnect Component	For Max. No. of Padlocks	For Max. Padlock Shackle Dia.	For Max. Cord Dia.	Max. Lg.	Wd.	Lg.	Wd.	Ht.	Temp. Range, ° F	Color	Label Included	Message		Each
Lockout Cover







				Plastic

				D	1/8	Quick Disconnect	Plug	4	1/4"	1/4"	5"	2" to 3 1/2"	6 1/4"	4 1/2"	3 3/4"	0 to 175	Red	Yes	Lockout Device—Do Not Plug In	0000000	000000

Forklift Lockout Sets with Padlock

Prevent injuries while servicing a forklift—these kits come with everything you need to perform lockout tagout procedures. They include a lockout device that fully covers a gas cylinder and connectors, preventing accidental startup. An eye-catching red padlock, hasp, lockout, and carrying bag alert others to the maintenance and signal they should proceed with caution. These kits help you comply with OSHA 29 CFR 1910.147, which requires the battery or gas cylinder to be locked out during maintenance.

For Use With	Includes	Specs. Met		Each
Battery Cable Connectors, Electrical Plugs, Gas Cylinders	10 Each: Cable Ties 1 Each: Plug Lockout 1 Each: 1/4" Shackle Diameter Keyed Differently Padlock with Label 1 Each: Lockout Hasp 10 Each: Forklift Inspection Tags 10 Each: Lockout Tags 20 Each: Safety Labels Carrying Case	OSHA Compliant 29 CFR 1910.147	0000000	0000000