McMaster-Carr logo
    Enter e-mail addresses in the fields below
    Message
    Cancel
    Comments
    E-mail address (if you would like a response)
    87 Products

    Dead Blow Mallets

    The head on these mallets is loaded with metal shot for added weight and a controlled impact with minimal rebound. Use them to drive chisels and strike work without damaging its surface. To avoid marring, choose a mallet with a face that's softer than your workpiece. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings. All have a textured or ribbed grip for slip resistance.
    Round PVC Face
    Image of Product. Front orientation. Hammers. Dead Blow Mallets , Round PVC Face, Fiberglass Handle with Ribbed Grip.

    Fiberglass Handle with

    Ribbed Grip

    Image of Product. Front orientation. Hammers. Dead Blow Mallets , Round PVC Face, Textured Grip.

    Textured Grip

    PVC faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.
    PVC Handle—PVC handles with steel core resist breakage if you miss your mark.
    Fiberglass Handle—Fiberglass handles combine high strength with good vibration resistance.
    Soft Face—Soft faces have a hardness similar to that of a tire tread.
    Hard Face—Hard faces have a hardness similar to that of a bowling ball.
    Face Hardness Rating—All have a face hardness rating for comparing their hardness with other plastic faces.
    Head Wt.
    Face
    Dia.
    Face Hardness Rating
    (Face Color)
    Overall
    Lg.
    Head
    Material
    Handle
    Color
    Handle
    Replaceable
    Each
    PVC Handle with Steel Handle Core—Textured Grip
    8 oz.1 5/8"Soft (Black)10 3/4"PVC
    BlackNo0000000000000
    1 lb.1 3/4"Soft (Black)12"PVC
    BlackNo000000000000
    1 1/2 lb.1 7/8"Soft (Black)13"PVC
    BlackNo000000000000
    2 lb.2 1/8"Soft (Black)13 1/2"PVC
    BlackNo000000000000
    3 lb.2 7/8"Soft (Black)14"PVC
    BlackNo000000000000
    4 lb.2 5/8"Soft (Black)14 3/4"PVC
    BlackNo000000000000
     
    Fiberglass Handle with Ribbed Grip
    2 lb.2"Hard (Black)14"PVC
    BlackNo000000000000
    2 3/4 lb.2 3/8"Hard (Black)14 1/4"PVC
    BlackNo000000000000
    3 3/8 lb.2 5/8"Hard (Black)15 1/4"PVC
    BlackNo000000000000
     

    Replaceable-Face Mallets

    Replace faces when they become worn rather than replacing the entire tool. These mallets are suitable for driving chisels and striking work without damaging its surface. Choose a mallet with a face that's softer than your workpiece to avoid marring it when tapping or striking. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings.
    Press-Fit Nylon Face
    Image of Product. Front orientation. Hammers. Replaceable-Face Mallets , Press-Fit Nylon Face, Plain Grip.

    Plain Grip

    Nylon faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.
    Hickory Handle—Hickory handles resist vibration.
    Ash Handle—Ash handles resist vibration.
    Hard Face—Hard faces have a hardness similar to that of a bowling ball.
    Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
    Mallets
    Replacement
    Hammer Faces
    Head Wt.
    Face
    Dia.
    Face Hardness Rating
    (Face Color)
    Overall
    Lg.
    Head
    Material
    Handle
    Replaceable
    Each
    Each
    Ash Handle with Plain Grip
    6 oz.1"Hard (White)11"ZincYes0000000000000000000000000
    11 oz.1 1/4"Hard (White)10 1/2"ZincYes00000000000000000000000
    15 oz.1 1/2"Hard (White)13"ZincYes00000000000000000000000
    1 7/8 lb.2"Hard (White)13 1/2"ZincYes000000000000000000000000
     
    Hickory Handle with Plain Grip
    2 lb.2"Hard (White)14 1/2"SteelYes00000000000000000000000
    3 3/8 lb.Hard (White)14 1/4"SteelYes0000000000000000000000000
     
    Screw-In Polyethylene Face
    Image of Product. Front orientation. Hammers. Replaceable-Face Mallets , Screw-In Polyethylene Face, Hickory Handle with Plain Grip.
    Image of Product. Front orientation. Hammers. Replaceable-Face Mallets , Screw-In Polyethylene Face, Smooth Grip.

    Hickory Handle with

    Plain Grip

    Smooth Grip

    Polyethylene faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.
    Acetal Handle—Acetal handles are lightweight.
    Hickory Handle—Hickory handles resist vibration.
    Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.
    Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
    Mallets
    Replacement
    Hammer Faces
    Face
    Head
    Wt.
    Face
    Dia.
    Face Hardness Rating
    (Face Color)
    Thread
    Size
    Thread
    Type
    Overall
    Lg.
    Head
    Material
    Handle
    Replaceable
    Each
    Each
    Acetal Handle—Smooth Grip
    2 oz.5/8"Extra Hard (Yellow)1/4"-20
    UNC
    8 1/4"SteelNo0000000000000000000000000
    4 oz.7/8"Extra Hard (Yellow)5/16"-18
    UNC
    9 1/4"SteelNo00000000000000000000000
     
    Hickory Handle with Plain Grip
    7 oz.1"Extra Hard (Yellow)7/16"-14
    UNC
    10 1/4"SteelNo0000000000000000000000
    8 oz.1 1/4"Extra Hard (Yellow)7/16"-14
    UNC
    12"SteelNo00000000000000000000000
    1 lb.1 1/4"Extra Hard (Yellow)7/16"-14
    UNC
    12"SteelNo00000000000000000000000
    2 lb.1 3/4"Extra Hard (Yellow)1/2"-13
    UNC
    12 3/4"SteelNo00000000000000000000000
     
    Screw-In Acetal × Brass Faces
    Image of Product. Front orientation. Hammers. Replaceable-Face Mallets , Round Face, Acetal Face, Screw-In Face, Plain Grip.

    Plain Grip

    Mallets with two face materials can be used for a wider range of applications than other mallets.
    Acetal faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.
    Brass faces are harder than copper and suitable for striking steel, iron, stone, and other hard surfaces.
    Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.
    Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
    Mallets
    Replacement
    Face Sets
    Face
    Head Wt.,
    oz.
    Face
    Dia.
    Face Hardness Rating
    (Face Color)
    Thread
    Size
    Thread
    Type
    Overall
    Lg.
    Head
    Material
    Handle
    Replaceable
    Each
    Each
    Maple Handle with Plain Grip
    41/2" 1/2"Extra Hard (Black)5/8"-32
    UN
    9"Aluminum
    No00000000000000000000000000
     
    Press-Fit Surlyn × Kraton Faces
    Image of Product. Front orientation. Hammers. Replaceable-Face Mallets , Press-Fit Surlyn × Kraton Faces, Hickory Handle with Plain Grip.

    Hickory Handle with

    Plain Grip

    Mallets with two face materials can be used for a wider range of applications than other mallets.
    Surlyn and kraton faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.
    Hickory Handle—Hickory handles resist vibration.
    Hard Face—Hard faces have a hardness similar to that of a bowling ball.
    Medium-Soft Face—Medium-soft faces have a hardness similar to that of a shoe heel.
    Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
    Head Wt.,
    oz.
    Face
    Dia.
    Face Hardness Rating
    (Face Color)
    Overall
    Lg.
    Head
    Material
    Handle
    Replaceable
    Each
    Hickory Handle with Plain Grip
    61"Hard (Yellow) × Medium Soft (Red)10 1/2"SteelYes0000000000000
    121 3/8" Hard (Yellow) × Medium Soft (Red)11 1/4"SteelYes000000000000
     
    Replacement Hammer Faces
    Press-Fit Steel × Nylon Faces
    Image of Product. Press Fit with Textured Grip. Front orientation. Hammers. Replaceable-Face Mallets , Press-Fit Steel × Nylon Faces, Steel Handle with Textured Grip.

    Press Fit with Textured

    Grip

    Mallets with two face materials can be used for a wider range of applications than other mallets.
    Steel faces are the hardest metal faces we offer. Use them to drive chisels, masonry drills, and nails.
    Nylon faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.
    Steel Handle—Steel handles are stronger than wooden handles but have less vibration resistance.
    Textured Grip—Textured grips provide slip resistance.
    Hard Face—Hard faces have a hardness similar to that of a bowling ball.
    Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
    Mallets
    Replacement
    Hammer Faces
    Head Wt.
    Face
    Dia.
    Face Hardness Rating
    (Face Color)
    Overall
    Lg.
    Head
    Material
    Handle
    Replaceable
    Each
    Each
    Steel Handle with Textured Grip
    15 oz.1 1/8" Hard (White)11 1/2"SteelNo0000000000000000000000000
    1 3/8 lb.1 3/8" Hard (White)11 1/2"SteelNo00000000000000000000000
     

    Screw-In Hammer Faces

    These faces have screw threads to attach to the head of your hammer or mallet. Replace existing faces or switch to a face with a different hardness.
    Nylon
    Image of Product. Front orientation. Hammer Faces. Screw-In Hammer Faces , Nylon .
    Image of Specification. Front orientation. Exploded view. Contains Border. Screw-In Face. Screw-In Hammer Faces .

    Screw-In

    Face

    Nylon faces are softer than metal faces, so they're good for sheet metal work.
    Hard Face—Hard faces have a hardness similar to that of a bowling ball.
    Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
    Face
    Hard Face
    Face
    Dia.
    Thread
    Size
    Thread
    Type
    Face
    Color
    Each
    1"7/16"-14
    UNC
    Off-White000000000000
    1 1/4"9/16"-12
    UNC
    Off-White0000000000
    1 1/2"5/8"-11
    UNC
    Off-White0000000000
    1 3/4"3/4"-12
    BSF
    Off-White0000000000
    2"13/16"-12
    BSF
    Off-White0000000000
    2 1/2"1"-10
    BSF
    Off-White000000000000
    Polyethylene
    Image of Product. Front orientation. Hammer Faces. Screw-In Hammer Faces , Polyethylene .
    Image of Specification. Front orientation. Exploded view. Contains Border. Screw-In Face. Screw-In Hammer Faces .

    Screw-In

    Face

    Polyethylene faces are softer than metal faces, so they're good for sheet metal work.
    Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.
    Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
    Face
    Extra-Hard Face
    Face
    Dia.
    Thread
    Size
    Thread
    Type
    Face
    Color
    Each
    5/8"1/4"-20
    UNC
    Yellow000000000000
    7/8"5/16"-18
    UNC
    Yellow00000000000
    1"7/16"-14
    UNC
    Yellow0000000000
    1 1/4"7/16"-14
    UNC
    Yellow00000000000
    1 3/4"1/2"-13
    UNC
    Yellow00000000000
    PVC
    Image of Product. Front orientation. Hammer Faces. Screw-In Hammer Faces , PVC .
    Image of Specification. Front orientation. Exploded view. Contains Border. Screw-In Face. Screw-In Hammer Faces .

    Screw-In

    Face

    PVC faces are softer than metal faces, so they're good for sheet metal work.
    Extra-Soft Face—Extra-soft faces have a hardness similar to that of a pencil eraser.
    Soft Face—Soft faces have a hardness similar to that of a tire tread.
    Medium-Soft Face—Medium-soft faces have a hardness similar to that of a shoe heel.
    Medium Face—Medium faces have a hardness that's suitable for most general purpose applications.
    Medium-Hard Face—Medium-hard faces have a hardness similar to that of a plastic cutting board.
    Hard Face—Hard faces have a hardness similar to that of a bowling ball.
    Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.
    Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
    Face
    Extra-Soft Face
    Soft Face
    Medium-Soft Face
    Medium Face
    Medium-Hard Face
    Hard Face
    Extra-Hard Face
    Face
    Dia.
    Thread
    Size
    Thread
    Type
    Face
    Color
    Each
    Face
    Color
    Each
    Face
    Color
    Each
    Face
    Color
    Each
    Face
    Color
    Each
    Face
    Color
    Each
    Face
    Color
    Each
    1"1/4"-20
    UNC
    ———0———0Red000000000000Green000000000000Off-White000000000000Black000000000000Yellow000000000000
    1 1/2"5/16"-18
    UNC
    Gray0000000000000Brown000000000000Red00000000000Green00000000000Off-White000000000000Black000000000000Yellow000000000000
    2"3/8"-16
    UNC
    Gray000000000000Brown000000000000Red000000000000Green000000000000Off-White000000000000Black000000000000Yellow000000000000
    3"1/2"-13
    UNC
    ———0———0Red000000000000Green000000000000———0Black000000000000———0

    Hammer Faces

    Replace faces on a compatible hammer or mallet head or switch to a face with a different hardness.
    Clamping Head
    Image of Product. Front orientation. Hammer Faces. Hammer Faces , Clamping Head , Polyethylene Face.

    Polyethylene Face

    Image of Specification. Front orientation. Exploded view. Contains Border. Clamping Head . Hammer Faces .

    Clamping Head

    Clamping-head faces are for use in heads with two pieces that clamp together to hold the face in place.
    Polyethylene Face—Polyethylene faces are softer than metal faces, so they're good for sheet metal work.
    Extra-Hard Face—Extra-hard faces have a hardness similar to that of a hard hat.
    Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
    Face
    Dia.
    Face Hardness
    Rating
    Face
    Color
    Each
    Polyethylene
    1 1/4"Extra HardYellow0000000000000
    1 1/2"Extra HardYellow000000000000
    1 3/4"Extra HardYellow000000000000
    2"Extra HardYellow000000000000
    2 3/4"Extra HardYellow000000000000
     
    Press Fit
    Image of Product. Front orientation. Hammer Faces. Hammer Faces , Press Fit , Kraton Face.

    Kraton Face

    Image of Product. Front orientation. Hammer Faces. Hammer Faces , Press Fit , Surlyn Face.

    Surlyn Face

    Image of Product. Front orientation. Hammer Faces. Hammer Faces , Press Fit , Nylon Face.

    Nylon Face

    Image of Product. Front orientation. Hammer Faces. Hammer Faces , Press Fit , Polyurethane Rubber Face.

    Polyurethane

    Rubber Face

    Press-fit faces can be used in clamping heads and pressed into hammer heads that have been drilled out.
    Kraton Face—Kraton faces are softer than metal faces, so they're good for sheet metal work.
    Surlyn Face—Surlyn faces are softer than metal faces, so they're good for sheet metal work.
    Nylon Face—Nylon faces are softer than metal faces, so they're good for sheet metal work.
    Polyurethane Rubber Face—Polyurethane rubber faces are softer than metal faces, so they're good for sheet metal work.
    Medium-Soft Face—Medium-soft faces have a hardness similar to that of a shoe heel.
    Medium-Hard Face—Medium-hard faces have a hardness similar to that of a plastic cutting board.
    Hard Face—Hard faces have a hardness similar to that of a bowling ball.
    Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
    Face
    Dia.
    Face
    Lg.
    Face
    Wd.
    Face Hardness
    Rating
    Face
    Color
    Each
    Round Kraton
    1"Medium SoftRed000000000000
    1 3/8"Medium SoftRed00000000000
     
    Round Surlyn
    1"HardYellow00000000000
    1 3/8"HardYellow00000000000
     
    Round Nylon
    1 1/4"HardWhite00000000000
    1 3/8"HardWhite00000000000
    4"HardWhite000000000000
     
    Rectangular Polyurethane Rubber
    1 3/16"1 9/16"Medium HardOff-White00000000000
     

    Palm Grip Hammers

    No handle means precise control for tapping work into position. These hammers can be used in tight spaces where standard hammers don't have room to swing. The replaceable faces have a hardness similar to that of a hard hat. A hex-shaped body keeps the hammer from rolling when you set it down.
    Screw-In Polyethylene Face
    Image of Product. Front orientation. Hammers. Palm Grip Hammers .
    Hammers
    Replacement
    Hammer Faces
    Face
    Head Wt.
    Face
    Dia.
    Face Hardness Rating
    (Face Color)
    Thread
    Size
    Thread
    Type
    Overall
    Lg.
    Each
    Each
    10 oz.5/8"Extra Hard (Yellow)1/4"-20
    UNC
    6 1/4"000000000000000000000000
    1 1/4 lb.1"Extra Hard (Yellow)7/16"-14
    UNC
    6 3/4"000000000000000000000
     

    Mallets

    Drive chisels and strike work without damaging its surface. To avoid marring, choose a mallet with faces that are softer than your workpiece. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings.
    Polyethylene Face
    Image of Product. Style D. Front orientation. Style D. Mallets .

    Style D

    Polyethylene faces are softer than metal faces, so they're good for striking plastic, wood, and sheet metal.
    Hickory Handle—Hickory handles resist vibration.
    Medium-Hard Face—Medium-hard faces have a hardness similar to that of a cutting board.
    Face Hardness Rating—All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
    Yellow Face
    Style
    Head Wt.,
    oz.
    Face
    Dia.
    Face Hardness
    Rating
    Overall
    Lg.
    Grip
    Style
    Handle
    Replaceable
    Each
    Hickory Handle
    D51 1/4"Medium Hard10 3/4"PlainNo000000000000
    D71 1/2"Medium Hard10 3/4"PlainNo00000000000
    D81 3/4"Medium Hard10 3/4"PlainNo00000000000
    D121 3/4"Medium Hard13 1/2"PlainNo00000000000
     

    Replaceable-Face Dead Blow Sledge Hammers

    Change out the faces when they become worn. The head on these hammers is loaded with metal shot for added weight and a controlled impact with minimal rebound. Use them to demolish material, form metal, and drive punches, chisels, and masonry drills. For demolition work, choose a hammer with a face that's harder than your workpiece. Longer and heavier hammers deliver greater impact.
    Press-Fit Nylon Face
    Image of Product. Front orientation. Hammers. Replaceable-Face Dead Blow Sledge Hammers , Press-Fit Nylon Face.
    Press-fit hammers have nylon plastic faces with a hardness similar to that of a bowling ball.
    Head Wt.,
    lb.
    Face
    Dia.
    Face Hardness Rating
    (Face Color)
    Overall
    Lg.
    Head
    Material
    Handle
    Replaceable
    Each
    Hickory Handle with Plain Grip
    13 1/44"Hard (White)39 1/4"SteelYes00000000000000
    19 3/44"Hard (White)39 1/4"SteelYes0000000000000
     
    Nylon Faces
    back to top