80 Grit Cylinder Hones | McMaster-Carr

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U.S.–Mexico–Canada Agreement (USMCA) Qualifying

Recommended Speed

1,000 rpm to 1,200 rpm

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EAR99

DFARS Specialty Metals

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Hex Shank Size

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105 Products

Flexible Cylinder Hones for Steel and Stainless Steel

With a silicon carbide abrasive, these hones are the best choice for steel and stainless steel. They’re sharp enough to remove material while leaving a cross-hatch patterned finish that retains lubricant. Hones have abrasive-embedded balls on flexible spindles to press against the inside of cylinders. They perform best on steel and stainless steel but are also a good all-around option for other materials. Hones are slightly oversized for maximum contact with surfaces. When your cylinder ID falls between two sizes, order the larger hone. Use them with portable drills, drill presses, and CNC machines. Hones should be rotating when inserted or removed from cylinders. We recommend using them with honing oil to keep the abrasive surface free of debris.

Twisted Shank—Snip the shank to shorten the length of your cylinder hone.

Hex Shank—Required for cylinder IDs of 9" or larger.

Grit—Grit is identified by the color on the tip, except 120-grit hones are unmarked.

	Hones							Required Cylinder Hone Shanks
	For Cylinder ID	Abrasive Lg.	Shank Dia.	Overall Lg.	Recommended Speed, rpm		80 Grit (Rough) Orange	Hex Shank Size	Lg.		Each
Silicon Carbide Abrasive—For Steel and Stainless Steel





		Twisted Shank

				Twisted Shank

				1/4"	1 1/2"	0.112"	8"	1,000 to 1,200	4424A002	000000	—	—	———	0


				1/2"	2 1/2"	0.168"	8"	900 to 1,000	4424A003	00000	—	—	———	0
				5/8"	2 1/2"	0.19"	8"	900 to 1,000	4424A004	00000	—	—	———	0
				3/4"	2 1/2"	0.19"	8"	900 to 1,000	4424A005	00000	—	—	———	0
				7/8"	3"	0.22"	8"	900 to 1,000	4424A006	00000	—	—	———	0
				15/16"	3"	0.22"	8"	900 to 1,000	4424A007	00000	—	—	———	0
				1"	3"	0.22"	8"	900 to 1,000	4424A008	00000	—	—	———	0
				1 1/8"	3"	0.245"	8"	900 to 1,000	4424A009	00000	—	—	———	0
				1 1/4"	3"	0.245"	8"	900 to 1,000	4424A011	00000	—	—	———	0
				1 3/8"	3"	0.245"	8"	900 to 1,000	4424A012	00000	—	—	———	0
				1 1/2"	3"	0.245"	8"	900 to 1,000	4424A013	00000	—	—	———	0


				1 5/8"	3"	0.245"	8"	900 to 1,000	4424A014	00000	—	—	———	0
				1 3/4"	3"	0.245"	8"	900 to 1,000	4424A015	00000	—	—	———	0
				1 7/8"	3"	0.245"	8"	900 to 1,000	4424A016	00000	—	—	———	0
				2"	3"	0.245"	8"	600 to 900	4424A017	00000	—	—	———	0
				2 1/8"	3"	0.245"	8"	600 to 900	4424A019	00000	—	—	———	0
				2 1/4"	3"	0.245"	8"	600 to 900	4424A021	00000	—	—	———	0
				2 3/8"	3"	0.245"	8"	600 to 900	4424A022	00000	—	—	———	0
				2 1/2"	3"	0.245"	8"	600 to 900	4424A024	00000	—	—	———	0
				2 5/8"	3"	0.245"	8"	600 to 900	4424A025	00000	—	—	———	0
				2 3/4"	3"	0.245"	8"	600 to 900	4424A026	00000	—	—	———	0


				2 7/8"	3"	0.245"	8"	600 to 900	4424A027	00000	—	—	———	0
				3"	3"	0.245"	8"	600 to 900	4424A028	00000	—	—	———	0
				3 1/8"	1 1/2"	0.245"	5"	600 to 900	4424A029	00000	—	—	———	0
				3 1/4"	3 1/2"	0.31"	13 1/2"	600 to 900	4424A031	00000	—	—	———	0
				3 1/2"	3 1/2"	0.31"	13 1/2"	600 to 900	4424A032	00000	—	—	———	0
				3 3/4"	3 1/2"	0.31"	13 1/2"	600 to 900	4424A033	00000	—	—	———	0
				4"	6"	0.31"	13 1/2"	350 to 600	4424A034	000000	—	—	———	0
				4 1/8"	4"	0.31"	13 1/2"	350 to 600	4424A035	00000	—	—	———	0
				4 1/4"	6"	0.31"	13 1/2"	350 to 600	4424A036	000000	—	—	———	0
				4 1/2"	6"	0.31"	13 1/2"	350 to 600	4424A037	000000	—	—	———	0


				4 5/8"	4"	0.31"	13 1/2"	350 to 600	4424A038	000000	—	—	———	0
				5"	6"	0.35"	17 1/2"	350 to 600	4424A039	000000	—	—	———	0
				5 1/2"	6"	0.35"	17 1/2"	350 to 600	4424A041	000000	—	—	———	0
				6"	6 1/4"	0.42"	17 1/2"	350 to 600	4424A042	000000	—	—	———	0
				6 1/2"	6 1/4"	0.42"	17 1/2"	350 to 600	4424A043	000000	—	—	———	0
				7"	7"	0.42"	17 1/2"	350 to 600	4424A044	000000	—	—	———	0
				8"	7 1/4"	0.42"	17 1/2"	225 to 300	4424A045	000000	—	—	———	0
				5 mm	1 1/2"	0.083"	8"	1,000 to 1,200	4424A059	00000	—	—	———	0
				5.5 mm	1 1/2"	0.083"	8"	1,000 to 1,200	4424A061	00000	—	—	———	0
				6 mm	1 1/2"	0.112"	8"	1,000 to 1,200	4424A062	00000	—	—	———	0


				7 mm	2"	0.125"	8"	1,000 to 1,200	4424A064	00000	—	—	———	0
				8 mm	2"	0.14"	8"	1,000 to 1,200	4424A065	00000	—	—	———	0
				9 mm	2"	0.14"	8"	1,000 to 1,200	4424A066	00000	—	—	———	0
				9.5 mm	2"	0.14"	8"	1,000 to 1,200	4424A067	00000	—	—	———	0
10 mm				2"	0.14"	8"	1,000 to 1,200	4424A068	00000	—	—	———	0
11 mm	2"			0.14"	8"	1,000 to 1,200	4424A069	00000	—	—	———	0
12 mm	2 1/2"			0.168"	8"	1,000 to 1,200	4424A071	00000	—	—	———	0
14 mm	2 1/2"			0.19"	8"	900 to 1,000	4424A072	00000	—	—	———	0
18 mm	2 1/2"			0.19"	8"	900 to 1,000	4424A073	00000	—	—	———	0
20 mm	2 1/2"	0.19"		8"	900 to 1,000	4424A074	00000	—	—	———	0

Hex Shank (Shank Sold Separately)

		Hex Shank

		9"	8"	—	—	225 to 300	8295N11	000000	0.5"	34"	8295N103	000000


		10"	8"	—	—	225 to 300	8295N12	000000	0.5"	34"	8295N103	00000
		11"	9"	—	—	225 to 300	8295N13	000000	0.5"	34"	8295N104	00000
		12"	10"	—	—	125 to 200	8295N14	000000	0.5"	34"	8295N104	00000
		13"	10"	—	—	125 to 200	8295N15	000000	0.625"	34"	8295N105	00000
		14"	10"	—	—	125 to 200	8295N16	000000	0.625"	34"	8295N105	00000
		15"	12"	—	—	125 to 200	8295N17	00000000	0.625"	34"	8295N106	00000
		16"	12"	—	—	125 to 200	8295N18	00000000	0.625"	34"	8295N106	00000

Flexible Cylinder Hones for Soft Metals

Twisted Shank

Prevent clogs when honing soft metals, such as aluminum. These hones have aluminum-oxide abrasive balls that resist buildup. Mounted on flexible spindles, the balls press against the inside of cylinders. They remove material and leave a cross-hatch patterned finish to retain lubricant. Hones are slightly oversized for maximum contact with surfaces. When your cylinder ID falls between two sizes, order the larger hone. Use with portable drills, drill presses, and CNC machines. Hones should be rotating when inserted or removed from cylinders. We recommend using them with honing oil to help clear debris from the abrasive.

Twisted Shank—Snip the shank to shorten the length of your cylinder hone.

Grit—Grit is identified by the color on the tip, except 120-grit hones are unmarked.

	Overall Lg.	Recommended Speed, rpm		80 Grit (Rough) Orange
Aluminum Oxide Abrasive—For Aluminum, Brass, Bronze, and Copper







	Twisted Shank

	1/4"	1 1/2"	0.112"	8"	1,000 to 1,200	4424A502	000000


	1/2"	2 1/2"	0.168"	8"	900 to 1,000	4424A503	00000
	5/8"	2 1/2"	0.19"	8"	900 to 1,000	4424A504	00000
	3/4"	2 1/2"	0.19"	8"	900 to 1,000	4424A505	00000
	7/8"	3"	0.22"	8"	900 to 1,000	4424A506	00000
	15/16"	3"	0.22"	8"	900 to 1,000	4424A507	00000
	1"	3"	0.22"	8"	900 to 1,000	4424A508	00000
	1 1/8"	3"	0.245"	8"	900 to 1,000	4424A509	00000
	1 1/4"	3"	0.245"	8"	900 to 1,000	4424A571	00000
	1 3/8"	3"	0.245"	8"	900 to 1,000	4424A572	00000
	1 1/2"	3"	0.245"	8"	900 to 1,000	4424A573	00000


	1 5/8"	3"	0.245"	8"	900 to 1,000	4424A574	00000
	1 3/4"	3"	0.245"	8"	900 to 1,000	4424A575	00000
	1 7/8"	3"	0.245"	8"	900 to 1,000	4424A576	00000
	2"	3"	0.245"	8"	600 to 900	4424A577	00000

Flexible Cylinder Hones for Hard Metals

Twisted Shank

Boron Carbide Abrasive—Harder than standard abrasives such as silicon carbide and aluminum oxide, boron carbide will hone hardened steel, titanium, and iron. It's not as hard as diamond, however, so it can't hone carbide or ceramic.

Twisted Shank—Snip the shank to shorten the length of your cylinder hone.

Grit—Grit is identified by the color on the tip, except 120-grit hones are unmarked.

	Overall Lg.	Recommended Speed, rpm		80 Grit (Rough) Orange
Boron Carbide Abrasive (Brown)—For Hardened Steel, Titanium, and Iron







	Twisted Shank

	1/4"	1 1/2"	0.112"	8"	1,000 to 1,200	8509N521	000000


	1/2"	2 1/2"	0.168"	8"	900 to 1,000	8509N519	00000
	5/8"	2 1/2"	0.19"	8"	900 to 1,000	8509N535	00000
	3/4"	2 1/2"	0.19"	8"	900 to 1,000	8509N532	00000
	7/8"	3"	0.228"	8"	900 to 1,000	8509N538	00000
	15/16"	3"	0.228"	8"	900 to 1,000	8509N522	00000
	1"	3"	0.228"	8"	900 to 1,000	8509N518	00000
	1 1/8"	3"	0.245"	8"	900 to 1,000	8509N513	00000
	1 1/4"	3"	0.245"	8"	900 to 1,000	8509N512	00000
	1 3/8"	3"	0.245"	8"	900 to 1,000	8509N515	00000
	1 1/2"	3"	0.245"	8"	900 to 1,000	8509N511	00000


	1 5/8"	3"	0.245"	8"	900 to 1,000	8509N516	00000
	1 3/4"	3"	0.245"	8"	900 to 1,000	8509N514	00000
	1 7/8"	3"	0.245"	8"	900 to 1,000	8509N517	00000
	2"	3"	0.245"	8"	600 to 900	8509N526	00000
	2 1/4"	3"	0.245"	8"	600 to 900	8509N524	00000
	2 1/2"	3"	0.245"	8"	600 to 900	8509N523	00000
	2 3/4"	3"	0.245"	8"	600 to 900	8509N525	00000
	3"	3"	0.245"	8"	600 to 900	8509N531	00000
	3 1/4"	5"	0.31"	13 1/2"	600 to 900	8509N528	000000
	3 1/2"	5"	0.31"	13 1/2"	600 to 900	8509N527	000000


	3 3/4"	5"	0.31"	13 1/2"	600 to 900	8509N529	000000
	4"	6"	0.31"	13 1/2"	350 to 600	8509N533	000000
	5"	6"	0.35"	17 1/2"	350 to 600	8509N534	000000
	6"	6 1/4"	0.42"	17 1/2"	350 to 600	8509N536	000000
	7"	7"	0.42"	17 1/2"	350 to 600	8509N537	000000
	8"	7 1/4"	0.42"	17 1/2"	225 to 300	8509N539	000000