800 Grit Cylinder Hones | McMaster-Carr

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U.S.–Mexico–Canada Agreement (USMCA) Qualifying

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1,000 rpm to 1,200 rpm

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EAR99

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99 Products

Flexible Cylinder Hones for Steel and Stainless Steel

Twisted Shank

With a silicon carbide abrasive, these hones are the best choice for steel and stainless steel. They’re sharp enough to remove material while leaving a cross-hatch patterned finish that retains lubricant. Hones have abrasive-embedded balls on flexible spindles to press against the inside of cylinders. They perform best on steel and stainless steel but are also a good all-around option for other materials. Hones are slightly oversized for maximum contact with surfaces. When your cylinder ID falls between two sizes, order the larger hone. Use them with portable drills, drill presses, and CNC machines. Hones should be rotating when inserted or removed from cylinders. We recommend using them with honing oil to keep the abrasive surface free of debris.

Twisted Shank—Snip the shank to shorten the length of your cylinder hone.

Grit—Grit is identified by the color on the tip, except 120-grit hones are unmarked.

	For Cylinder ID	Abrasive Lg.	Shank Dia.	Overall Lg.	Recommended Speed, rpm		800 Grit (Polished) Light Blue
Silicon Carbide Abrasive—For Steel and Stainless Steel







				Twisted Shank

				3/16"	3/4"	0.073"	6"	1,000 to 1,200	4424A001	000000


				1/4"	1 1/2"	0.112"	8"	1,000 to 1,200	4424A002	00000
				1/2"	2 1/2"	0.168"	8"	900 to 1,000	4424A003	00000
				5/8"	2 1/2"	0.19"	8"	900 to 1,000	4424A004	00000
				3/4"	2 1/2"	0.19"	8"	900 to 1,000	4424A005	00000
				7/8"	3"	0.22"	8"	900 to 1,000	4424A006	00000
				15/16"	3"	0.22"	8"	900 to 1,000	4424A007	00000
				1"	3"	0.22"	8"	900 to 1,000	4424A008	00000
				1 1/8"	3"	0.245"	8"	900 to 1,000	4424A009	00000
				1 1/4"	3"	0.245"	8"	900 to 1,000	4424A011	00000
				1 3/8"	3"	0.245"	8"	900 to 1,000	4424A012	00000


				1 1/2"	3"	0.245"	8"	900 to 1,000	4424A013	00000
				1 5/8"	3"	0.245"	8"	900 to 1,000	4424A014	00000
				1 3/4"	3"	0.245"	8"	900 to 1,000	4424A015	00000
				1 7/8"	3"	0.245"	8"	900 to 1,000	4424A016	00000
				2"	3"	0.245"	8"	600 to 900	4424A017	00000
				2 1/8"	3"	0.245"	8"	600 to 900	4424A019	00000
				2 1/4"	3"	0.245"	8"	600 to 900	4424A021	00000
				2 3/8"	3"	0.245"	8"	600 to 900	4424A022	00000
				2 1/2"	3"	0.245"	8"	600 to 900	4424A024	00000
				2 5/8"	3"	0.245"	8"	600 to 900	4424A025	00000


				2 3/4"	3"	0.245"	8"	600 to 900	4424A026	00000
				2 7/8"	3"	0.245"	8"	600 to 900	4424A027	00000
				3"	3"	0.245"	8"	600 to 900	4424A028	00000
				3 1/8"	1 1/2"	0.245"	5"	600 to 900	4424A029	00000
				3 1/4"	3 1/2"	0.31"	13 1/2"	600 to 900	4424A031	00000
				3 1/2"	3 1/2"	0.31"	13 1/2"	600 to 900	4424A032	000000
				3 3/4"	3 1/2"	0.31"	13 1/2"	600 to 900	4424A033	000000
				4"	6"	0.31"	13 1/2"	350 to 600	4424A034	000000
				4 1/8"	4"	0.31"	13 1/2"	350 to 600	4424A035	000000
				4 1/4"	6"	0.31"	13 1/2"	350 to 600	4424A036	000000


				4 1/2"	6"	0.31"	13 1/2"	350 to 600	4424A037	000000
				4 5/8"	4"	0.31"	13 1/2"	350 to 600	4424A038	000000
				5"	6"	0.35"	17 1/2"	350 to 600	4424A039	000000
				5 1/2"	6"	0.35"	17 1/2"	350 to 600	4424A041	000000
				6"	6 1/4"	0.42"	17 1/2"	350 to 600	4424A042	000000
				6 1/2"	6 1/4"	0.42"	17 1/2"	350 to 600	4424A043	000000
				7"	7"	0.42"	17 1/2"	350 to 600	4424A044	000000
				8"	7 1/4"	0.42"	17 1/2"	225 to 300	4424A045	000000
				4 mm	3/4"	0.055"	6"	1,000 to 1,200	4424A057	00000
				4.5 mm	3/4"	0.055"	6"	1,000 to 1,200	4424A058	00000


				5 mm	1 1/2"	0.083"	8"	1,000 to 1,200	4424A059	00000
				5.5 mm	1 1/2"	0.083"	8"	1,000 to 1,200	4424A061	00000
				6 mm	1 1/2"	0.112"	8"	1,000 to 1,200	4424A062	00000
				6.4 mm	1 1/2"	0.112"	8"	1,000 to 1,200	4424A063	00000
7 mm				2"	0.125"	8"	1,000 to 1,200	4424A064	00000
8 mm	2"			0.14"	8"	1,000 to 1,200	4424A065	00000
9 mm	2"			0.14"	8"	1,000 to 1,200	4424A066	00000
9.5 mm	2"			0.14"	8"	1,000 to 1,200	4424A067	00000
10 mm	2"			0.14"	8"	1,000 to 1,200	4424A068	00000
11 mm	2"	0.14"		8"	1,000 to 1,200	4424A069	00000
12 mm	2 1/2"	0.168"	8"	1,000 to 1,200	4424A071	00000
14 mm	2 1/2"	0.19"	8"	900 to 1,000	4424A072	00000
18 mm	2 1/2"	0.19"	8"	900 to 1,000	4424A073	00000
20 mm	2 1/2"	0.19"	8"	900 to 1,000	4424A074	00000

Flexible Cylinder Hones for Soft Metals

Twisted Shank

Prevent clogs when honing soft metals, such as aluminum. These hones have aluminum-oxide abrasive balls that resist buildup. Mounted on flexible spindles, the balls press against the inside of cylinders. They remove material and leave a cross-hatch patterned finish to retain lubricant. Hones are slightly oversized for maximum contact with surfaces. When your cylinder ID falls between two sizes, order the larger hone. Use with portable drills, drill presses, and CNC machines. Hones should be rotating when inserted or removed from cylinders. We recommend using them with honing oil to help clear debris from the abrasive.

Twisted Shank—Snip the shank to shorten the length of your cylinder hone.

Grit—Grit is identified by the color on the tip, except 120-grit hones are unmarked.

	Overall Lg.	Recommended Speed, rpm		800 Grit (Polished) Light Blue
Aluminum Oxide Abrasive—For Aluminum, Brass, Bronze, and Copper







	Twisted Shank

	3/16"	3/4"	0.073"	6"	1,000 to 1,200	4424A501	000000


	1/4"	1 1/2"	0.112"	8"	1,000 to 1,200	4424A502	00000
	1/2"	2 1/2"	0.168"	8"	900 to 1,000	4424A503	00000
	5/8"	2 1/2"	0.19"	8"	900 to 1,000	4424A504	00000
	3/4"	2 1/2"	0.19"	8"	900 to 1,000	4424A505	00000
	7/8"	3"	0.22"	8"	900 to 1,000	4424A506	00000
	15/16"	3"	0.22"	8"	900 to 1,000	4424A507	00000
	1"	3"	0.22"	8"	900 to 1,000	4424A508	00000
	1 1/8"	3"	0.245"	8"	900 to 1,000	4424A509	00000
	1 1/4"	3"	0.245"	8"	900 to 1,000	4424A571	00000
	1 3/8"	3"	0.245"	8"	900 to 1,000	4424A572	00000


	1 1/2"	3"	0.245"	8"	900 to 1,000	4424A573	00000
	1 5/8"	3"	0.245"	8"	900 to 1,000	4424A574	00000
	1 3/4"	3"	0.245"	8"	900 to 1,000	4424A575	00000
	1 7/8"	3"	0.245"	8"	900 to 1,000	4424A576	00000
	2"	3"	0.245"	8"	600 to 900	4424A577	00000

Flexible Cylinder Hones for Hard Metals

Twisted Shank

A hard abrasive removes material from metals such as hardened steel, titanium, and iron. It also leaves a cross-hatch patterned finish to retain lubricant. These hones have abrasive-embedded balls mounted on flexible spindles that press against the inside of cylinders. Hones are slightly oversized for maximum contact. When your cylinder ID falls between two sizes, order the larger hone. Use with portable drills, drill presses, and CNC machines. Hones should be rotating when inserted into or removed from cylinders. We recommend using them with honing oil to keep the abrasive free of debris.

Diamond Abrasive—Our hardest, longest-lasting abrasive will hone any material, even ceramic and carbide.

Twisted Shank—Snip the shank to shorten the length of your cylinder hone.

Abrasive Material—Abrasive material is identified by the color on the stem.

Grit—Grit is identified by the color on the tip, except 120-grit hones are unmarked.

	Overall Lg.	Recommended Speed, rpm		800 Grit (Polished) Light Blue
Diamond Abrasive (Yellow)—For Hardened Steel, Titanium, Iron, Nickel, Carbide, and Ceramic







	Twisted Shank

	3/16"	3/4"	0.073"	6"	1,000 to 1,200	4544A11	000000


	1/4"	1 1/2"	0.112"	8"	1,000 to 1,200	4544A13	00000
	1/2"	3/4"	0.168"	8"	900 to 1,000	4544A14	00000
	5/8"	2 1/2"	0.19"	8"	900 to 1,000	4544A15	00000
	3/4"	2 1/2"	0.19"	8"	900 to 1,000	4544A16	00000
	7/8"	3"	0.22"	8"	900 to 1,000	4544A17	000000
	15/16"	3"	0.22"	8"	900 to 1,000	4544A18	000000
	1"	3"	0.22"	8"	900 to 1,000	4544A19	000000
	1 1/8"	3"	0.245"	8"	900 to 1,000	4544A21	000000
	1 1/4"	3"	0.245"	8"	900 to 1,000	4544A22	000000
	1 3/8"	3"	0.245"	8"	900 to 1,000	4544A23	000000


	1 1/2"	3"	0.245"	8"	900 to 1,000	4544A24	000000
	4 mm	3/4"	0.055"	6"	1,000 to 1,200	4544A25	00000
	4.5 mm	3/4"	0.055"	6"	1,000 to 1,200	4544A26	00000
	5 mm	1 1/2"	0.083"	8"	1,000 to 1,200	4544A27	00000
	5.5 mm	1 1/2"	0.083"	8"	1,000 to 1,200	4544A28	00000
	6 mm	1 1/2"	0.112"	8"	1,000 to 1,200	4544A29	00000
	6.4 mm	1 1/2"	0.112"	8"	1,000 to 1,200	4544A31	00000
	7 mm	2"	0.125"	8"	1,000 to 1,200	4544A32	00000
	8 mm	2"	0.14"	8"	1,000 to 1,200	4544A33	00000
	9 mm	2"	0.14"	8"	1,000 to 1,200	4544A34	00000


	9.5 mm	2"	0.14"	8"	1,000 to 1,200	4544A35	00000
	10 mm	2"	0.14"	8"	1,000 to 1,200	4544A36	00000
	11 mm	2"	0.14"	8"	1,000 to 1,200	4544A37	00000
	12 mm	2 1/2"	0.168"	8"	1,000 to 1,200	4544A38	00000
	14 mm	2 1/2"	0.19"	8"	900 to 1,000	4544A39	00000
	18 mm	2 1/2"	0.19"	8"	900 to 1,000	4544A41	00000
	20 mm	2 1/2"	0.19"	8"	900 to 1,000	4544A42	00000