Aluminum Oxide Cylinder Hones

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For Use On

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For Cylinder ID

Grit

Abrasive Material

Abrasive Length

Overall Length

For Finish

Flexibility

Material

Grit Rating

Shank Style

Length

Shank Diameter

Recommended Speed

1,000 rpm to 1,200 rpm

U.S.–Mexico–Canada Agreement (USMCA) Qualifying

REACH

RoHS

Export Control Classification Number (ECCN)

EAR99

DFARS Specialty Metals

Exempt

Number of Stones

For Use With

Tip Color

Color

Component

Mandrel Length

130 Products

Flexible Cylinder Hones for Soft Metals

Twisted Shank

Prevent clogs when honing soft metals, such as aluminum. These hones have aluminum-oxide abrasive balls that resist buildup. Mounted on flexible spindles, the balls press against the inside of cylinders. They remove material and leave a cross-hatch patterned finish to retain lubricant. Hones are slightly oversized for maximum contact with surfaces. When your cylinder ID falls between two sizes, order the larger hone. Use with portable drills, drill presses, and CNC machines. Hones should be rotating when inserted or removed from cylinders. We recommend using them with honing oil to help clear debris from the abrasive.

Twisted Shank—Snip the shank to shorten the length of your cylinder hone.

Grit—Grit is identified by the color on the tip, except 120-grit hones are unmarked.

	Overall Lg.	Recommended Speed, rpm		60 Grit (Rough) Gray	80 Grit (Rough) Orange	120 Grit (Smooth)	180 Grit (Smooth) Red	240 Grit (Extra Smooth) Blue	320 Grit (Extra Smooth) White	600 Grit (Polished) Pink	800 Grit (Polished) Light Blue
Aluminum Oxide Abrasive—For Aluminum, Brass, Bronze, and Copper







	Twisted Shank

	3/16"	3/4"	0.073"	6"	1,000 to 1,200	4424A501	—	—	—	000000	000000	000000	000000	000000


	1/4"	1 1/2"	0.112"	8"	1,000 to 1,200	4424A502	000000	000000	000000	00000	00000	00000	00000	00000
	1/2"	2 1/2"	0.168"	8"	900 to 1,000	4424A503	00000	00000	00000	00000	00000	00000	00000	00000
	5/8"	2 1/2"	0.19"	8"	900 to 1,000	4424A504	00000	00000	00000	00000	00000	00000	00000	00000
	3/4"	2 1/2"	0.19"	8"	900 to 1,000	4424A505	00000	00000	00000	00000	00000	00000	00000	00000
	7/8"	3"	0.22"	8"	900 to 1,000	4424A506	00000	00000	00000	00000	00000	00000	00000	00000
	15/16"	3"	0.22"	8"	900 to 1,000	4424A507	00000	00000	00000	00000	00000	00000	00000	00000
	1"	3"	0.22"	8"	900 to 1,000	4424A508	00000	00000	00000	00000	00000	00000	00000	00000
	1 1/8"	3"	0.245"	8"	900 to 1,000	4424A509	00000	00000	00000	00000	00000	00000	00000	00000
	1 1/4"	3"	0.245"	8"	900 to 1,000	4424A571	00000	00000	00000	00000	00000	00000	00000	00000
	1 3/8"	3"	0.245"	8"	900 to 1,000	4424A572	00000	00000	00000	00000	00000	00000	00000	00000


	1 1/2"	3"	0.245"	8"	900 to 1,000	4424A573	00000	00000	00000	00000	00000	00000	00000	00000
	1 5/8"	3"	0.245"	8"	900 to 1,000	4424A574	00000	00000	00000	00000	00000	00000	00000	00000
	1 3/4"	3"	0.245"	8"	900 to 1,000	4424A575	00000	00000	00000	00000	00000	00000	00000	00000
	1 7/8"	3"	0.245"	8"	900 to 1,000	4424A576	00000	00000	00000	00000	00000	00000	00000	00000
	2"	3"	0.245"	8"	600 to 900	4424A577	00000	00000	00000	00000	00000	00000	00000	00000
	2 1/4"	3"	0.245"	8"	600 to 900	4424A581	—	—	00000	00000	00000	00000	00000	—
	2 3/8"	3"	0.245"	8"	600 to 900	4424A582	—	—	00000	00000	00000	00000	00000	—
	2 1/2"	3"	0.245"	8"	600 to 900	4424A584	—	—	00000	00000	00000	00000	00000	—
	2 5/8"	3"	0.245"	8"	600 to 900	4424A585	—	—	00000	00000	00000	00000	00000	—
	2 3/4"	3"	0.245"	8"	600 to 900	4424A586	—	—	00000	00000	00000	00000	00000	—


	3"	3"	0.245"	8"	600 to 900	4424A588	—	—	00000	00000	00000	00000	00000	—
	3 1/4"	3 1/2"	0.31"	13 1/2"	600 to 900	4424A591	—	—	00000	00000	00000	00000	00000	—
	3 1/2"	3 1/2"	0.31"	13 1/2"	600 to 900	4424A592	—	—	00000	00000	00000	000000	000000	—
	3 3/4"	3 1/2"	0.31"	13 1/2"	600 to 900	4424A593	—	—	00000	00000	00000	000000	000000	—
	4"	6"	0.31"	13 1/2"	350 to 600	4424A594	—	—	000000	000000	000000	000000	000000	—
	5"	6"	0.35"	17 1/2"	350 to 600	4424A599	—	—	000000	000000	000000	000000	000000	—
	6"	6 1/4"	0.42"	17 1/2"	350 to 600	4424A983	—	—	000000	000000	000000	000000	000000	—
	4 mm	3/4"	0.055"	6"	1,000 to 1,200	4424A081	—	—	—	00000	00000	00000	00000	—
	5 mm	1 1/2"	0.083"	8"	1,000 to 1,200	4424A083	—	—	00000	00000	00000	00000	00000	—
	5.5 mm	1 1/2"	0.083"	8"	1,000 to 1,200	4424A084	—	—	00000	00000	00000	00000	00000	—


	6 mm	1 1/2"	0.112"	8"	1,000 to 1,200	4424A085	—	—	00000	00000	00000	00000	00000	—
	7 mm	2"	0.125"	8"	1,000 to 1,200	4424A087	—	—	00000	00000	00000	00000	00000	—
	8 mm	2"	0.14"	8"	1,000 to 1,200	4424A088	—	—	00000	00000	00000	00000	00000	—
	9 mm	2"	0.14"	8"	1,000 to 1,200	4424A089	—	—	00000	00000	00000	00000	00000	—
	9.5 mm	2"	0.14"	8"	1,000 to 1,200	4424A091	—	—	00000	00000	00000	00000	00000	—
	10 mm	2"	0.14"	8"	1,000 to 1,200	4424A092	—	—	00000	00000	00000	00000	00000	—
	11 mm	2"	0.14"	8"	1,000 to 1,200	4424A093	—	—	00000	00000	00000	00000	00000	—
	12 mm	2 1/2"	0.168"	8"	1,000 to 1,200	4424A094	—	—	00000	00000	00000	00000	00000	—
	14 mm	2 1/2"	0.19"	8"	900 to 1,000	4424A095	—	—	00000	00000	00000	00000	00000	—
	18 mm	2 1/2"	0.19"	8"	900 to 1,000	4424A096	—	—	00000	00000	00000	00000	00000	—


	20 mm	2 1/2"	0.19"	8"	900 to 1,000	4424A097	—	—	00000	00000	00000	00000	00000	—

Rigid Cylinder Hones for Machine Tools

Turn your drill press, lathe, mill, or CNC machine into a precision honing system. These hones finish cylinder diameters as small as 3/16" to within a 0.001" tolerance. They correct out-of-round holes, slots, keyways for shafts, bushings, and dowel pins. To retain lubricants, they leave a cross-hatch pattern on cylinder walls. Install the hone’s driver in your spindle and guide or program your machine to move the hone up and down to create the pattern.

Honing Kits

Each kit contains a mandrel, two honing stones, and a truing sleeve. The mandrel holds the honing stones and snaps into a driver with a quick twist. Since the mandrel doesn’t touch the work surface, it won’t wear out and need replacing. The truing sleeve conditions the honing stones so they’re perfectly cylindrical and concentric to the mandrel.

Kits											Replacement Cylinder Honing Stones			Replacement Cylinder Honing Stone Truing Sleeves
For Cylinder ID
Actual	Nominal	For Cylinder ID Tolerance	Mandrel Lg.	Grit (For Finish)	Abrasive Lg.	Recommended Speed, rpm	No. of Stones	Includes		Each	No. of Pieces		Each		Each
0.177" to 0.209"	3/16"	-0.001" to 0.001"	4"	220 Grit (Smooth)	1"	800	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N11	0000000	2	8253N112	000000	8253N113	0000000
0.209" to 0.24"	7/32"	-0.001" to 0.001"	4"	220 Grit (Smooth)	1"	800	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N12	000000	2	8253N122	00000	8253N123	000000
0.24" to 0.302"	1/4"	-0.001" to 0.001"	3 1/4"	220 Grit (Smooth)	3/4"	800	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N13	000000	2	8253N132	00000	8253N133	000000
0.302" to 0.365"	5/16"	-0.001" to 0.001"	4"	220 Grit (Smooth)	1 1/8"	800	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N14	000000	2	8253N142	00000	8253N143	000000
0.365" to 0.427"	3/8"	-0.001" to 0.001"	5"	220 Grit (Smooth)	1 1/2"	800	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N15	000000	2	8253N152	00000	8253N153	000000
0.427" to 0.49"	7/16"	-0.001" to 0.001"	5"	220 Grit (Smooth)	1 1/2"	800	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N16	000000	2	8253N162	00000	8253N163	000000
0.49" to 0.552"	1/2"	-0.001" to 0.001"	5 3/4"	220 Grit (Smooth)	1 15/16"	600	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N17	000000	2	8253N172	00000	8253N173	000000
0.552" to 0.615"	9/16"	-0.001" to 0.001"	5 3/4"	220 Grit (Smooth)	1 15/16"	600	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N18	000000	2	8253N182	00000	8253N183	000000
0.615" to 0.677"	5/8"	-0.001" to 0.001"	6"	220 Grit (Smooth)	2 1/2"	400	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N19	000000	2	8253N192	00000	8253N193	000000
0.677" to 0.74"	11/16"	-0.001" to 0.001"	6"	220 Grit (Smooth)	2 1/2"	400	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N21	000000	2	8253N212	00000	8253N213	000000
0.74" to 0.865"	3/4"	-0.001" to 0.001"	6 5/8"	220 Grit (Smooth)	3"	400	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N22	000000	2	8253N222	00000	8253N223	000000
0.865" to 0.99"	7/8"	-0.001" to 0.001"	7 1/8"	220 Grit (Smooth)	3 1/2"	400	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N23	000000	2	8253N232	00000	8253N233	000000
0.99" to 1.115"	1"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	3 1/2"	400	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N24	000000	2	8253N242	00000	8253N243	000000
1.115" to 1.24"	1 1/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	300	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N25	000000	2	8253N252	00000	8253N253	000000
1.24" to 1.365"	1 1/4"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	300	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N26	000000	2	8253N262	00000	8253N263	000000
1.365" to 1.49"	1 3/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	300	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N27	000000	2	8253N272	00000	8253N273	000000
1.49" to 1.615"	1 1/2"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	300	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N28	000000	2	8253N282	00000	8253N283	000000
1.615" to 1.74"	1 5/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	200	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N29	000000	2	8253N292	00000	8253N293	000000
1.74" to 1.865"	1 3/4"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	100	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N31	000000	2	8253N312	00000	8253N313	000000
1.865" to 1.99"	1 7/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	100	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N32	000000	2	8253N322	00000	8253N323	000000
1.99" to 2.115"	2"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	100	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N33	000000	2	8253N332	00000	8253N333	000000
2.115" to 2.24"	2 1/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N34	000000	2	8253N342	00000	8253N343	000000
2.24" to 2.365"	2 1/4"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N35	000000	2	8253N352	00000	8253N353	000000
2.365" to 2.49"	2 3/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N36	000000	2	8253N362	00000	8253N363	000000
2.49" to 2.615"	2 1/2"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N37	000000	2	8253N372	00000	8253N373	000000
2.615" to 2.74"	2 5/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N38	000000	2	8253N382	00000	8253N383	000000
2.74" to 2.865"	2 3/4"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N39	000000	2	8253N392	00000	8253N393	000000
2.865" to 2.99"	2 7/8"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N41	000000	2	8253N412	00000	8253N413	000000
2.99" to 3.115"	3"	-0.001" to 0.001"	7 5/8"	220 Grit (Smooth)	4"	50	2	One Mandrel Two Honing Stones One Truing Sleeve	8253N42	000000	2	8253N422	00000	8253N423	000000

Cylinder Hone Driver Adapters