Face Mills For Wood | McMaster-Carr

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Aluminum Titanium Nitride (AlTiN) Coated

Titanium Nitride (TiN) Coated

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U.S.–Mexico–Canada Agreement (USMCA) Qualifying

Yes

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DFARS Specialty Metals

Exempt

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EAR99

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67 Products

Roughing Face Milling Cutters

Flat-Surface Cut Style

Coarse Pitch

Fine Pitch

Serrations along the cutting edge act as chip breakers, so these cutters can remove large amounts of material at high speeds without sacrificing tool life. With larger diameters than end mills, they remove greater amounts of material to create a smooth, flat channel in the face of a plate, bar, or other wide workpiece. Compared to fly cutters, they’re more rigid, which makes for a better finish. Also known as shell cutters. With better heat and wear resistance than high-speed steel, these cobalt steel cutters can run at higher speeds and provide better performance on hard material, such as hardened steel, iron, and titanium.

Uncoated—Use uncoated cutters for general purpose milling and short production runs. They stay sharper than coated cutters when used on soft material, such as aluminum.

Titanium Nitride (TiN) Coated—Titanium-nitride (TiN) coated cutters create less friction than uncoated cutters, which means they last longer when run at similar speeds. Use coated cutters for demanding, high-speed jobs in hard material as well as for longer production runs. The coating reduces friction and vibration as they’re used, making them more wear resistant than uncoated cutters.

Aluminum Titanium Nitride (AlTiN) Coated—Aluminum-titanium-nitride (AlTiN) coated cutters dissipate heat better than other cutters, especially at high speeds. At high temperatures, the coating creates a layer of aluminum oxide that transfers heat to the chips, keeping the tool cool, even when used without lubrication. Use coated cutters for demanding, high-speed jobs in hard material as well as for longer production runs. The coating reduces friction and vibration as they’re used, making them more wear resistant than uncoated cutters.

Coarse Pitch—Coarse pitch cutters create large chips for better performance on soft metals, such as aluminum, brass, and bronze.

Fine Pitch—Fine pitch cutters last longer than coarse-pitch end mills and produce smaller chips for better performance on hard metals, such as hardened steel, iron, and titanium.

	Mill						Coarse Pitch		Fine Pitch
	Thick.	Dia.	No. of Teeth	Arbor Hole Dia.	Helix Angle	For Use On		Each		Each
Uncoated Cobalt Steel



		1 3/8"	2"	8	3/4"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N11	0000000	6639N44	0000000


		1 1/2"	2 1/4"	8	1"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N12	000000	6639N45	000000
		1 5/8"	2 1/2"	8	1"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N13	000000	6639N46	000000
		1 5/8"	2 3/4"	10	1"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N14	000000	6639N47	000000
		1 7/8"	3 1/2"	10	1 1/4"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N16	000000	6639N49	000000
		2"	3"	10	1 1/4"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N15	000000	6639N48	000000
		2 1/4"	4"	10	1 1/2"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N17	000000	6639N51	000000
		2 1/4"	4 1/2"	12	1 1/2"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N18	00000000	6639N52	00000000
		2 1/4"	5"	12	1 1/2"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N19	00000000	6639N53	00000000
		2 1/4"	6"	14	1 1/2"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N21	00000000	6639N54	00000000


		Titanium Nitride (TiN)-Coated Cobalt Steel



				1 3/8"	2"	8	3/4"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N22	000000	6639N55	000000


				1 1/2"	2 1/4"	8	1"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N23	000000	6639N56	000000
				1 5/8"	2 1/2"	8	1"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N24	000000	6639N57	000000
				1 5/8"	2 3/4"	10	1"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N25	000000	6639N58	000000
				1 7/8"	3 1/2"	10	1 1/4"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N27	000000	6639N61	000000
				2"	3"	10	1 1/4"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N26	000000	6639N59	000000
				2 1/4"	4"	10	1 1/2"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N28	00000000	6639N62	00000000
				2 1/4"	4 1/2"	12	1 1/2"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N29	00000000	6639N63	00000000
				2 1/4"	5"	12	1 1/2"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N31	00000000	6639N64	00000000
				2 1/4"	6"	14	1 1/2"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N32	00000000	6639N65	00000000


				Aluminum Titanium Nitride (AlTiN)-Coated Cobalt Steel



						1 3/8"	2"	8	3/4"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N33	000000	6639N66	000000


						1 1/2"	2 1/4"	8	1"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N34	000000	6639N67	000000
						1 5/8"	2 1/2"	8	1"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N35	000000	6639N68	000000
						1 5/8"	2 3/4"	10	1"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N36	000000	6639N69	000000
						1 7/8"	3 1/2"	10	1 1/4"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N38	000000	6639N72	000000
						2"	3"	10	1 1/4"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N37	000000	6639N71	000000
						2 1/4"	4"	10	1 1/2"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N39	00000000	6639N73	00000000
						2 1/4"	4 1/2"	12	1 1/2"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N41	00000000	6639N74	00000000
						2 1/4"	5"	12	1 1/2"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N42	00000000	6639N75	00000000
						2 1/4"	6"	14	1 1/2"	30°	Aluminum, Brass, Bronze, Copper, Hardened Steel, Iron, Nickel, Plastic, Stainless Steel, Steel, Titanium, Wood	6639N43	00000000	6639N76	00000000

Replaceable Carbide-Insert Fly Cutters


Flat-Surface Cut Style

These tools create a wide, shallow cut on the face of the workpiece. They're often used to level spoilboard so it lies perfectly flat for accurate routing and milling. When the cutting edges dull, replace the carbide inserts rather than replacing the entire tool.

	Overall Lg.	No. of Flutes	For Tool Type	For Use On	Includes		Each
Uncoated Carbide







	Round Shank

	1 1/2"	1/2"	1/2"	2 5/16"	2	CNC Machine, Hand Router, Router Table	Wood, Particleboard, Plywood	Two Bottom Inserts Two Side Inserts Four Torx Screws Two Torx Keys	3007N11	0000000


	2 1/2"	15/32"	1/2"	2 1/2"	2	CNC Machine, Hand Router, Router Table	Wood, Particleboard, Plywood	Two Bottom Inserts Two Side Inserts Four Torx Screws Two Torx Keys	3007N12	000000

Accessories and Replacements for Fly Cutters

	For Min. Cutter Dia.	Cutting Edge Lg., mm	Insert Wd., mm	Thk., mm	Hole Dia., mm	No. of Cutting Edges
Uncoated Carbide


1 1/2", 2 1/2"	12	12	1.5	4	4	3512N11	00000
1 1/2", 2 1/2"	14	14	2	6.5	4	3512N12	0000

Replacement Screws

Image of Product. Front orientation. Fly Cutter Insert Screws.

For Min. Cutter Dia.	Drive Style	Screw Size	Lg., mm	Thread Lg., mm	Thread Direction	Threading		Each
1 1/2"	Torx Plus	M4	7.9	5.4	Right Hand	Partially Threaded	3686N12	00000
1 1/2", 2 1/2"	Torx Plus	M5	6.3	4.3	Right Hand and Left Hand	Partially Threaded	3686N11	0000
2 1/2"	Torx Plus	M4	8.1	6	Right Hand	Partially Threaded	3686N13	0000