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DFARS Specialty Metals
About Threaded Inserts
Choose the right threaded insert for your application and learn how to install it securely.
Tapered Heat-Set Threaded Insert Assortments with Installation Tools
No. of Inserts Included | Includes | Drill Bit Size | For Max. Hole Dia. | For Hole Taper Angle | Each | |||
|---|---|---|---|---|---|---|---|---|
Brass | ||||||||
| 225 | Ceramic Insulation Tube Installation Tips M2.5×0.45 mm Thread × 3.43 mm Installed Lg. (10 Each) M2.5×0.45 mm Thread × 5.56 mm Installed Lg. (10 Each) M3.5×0.6 mm Thread × 3.81 mm Installed Lg. (25 Each) M3.5×0.6 mm Thread × 6.35 mm Installed Lg. (25 Each) M3×0.5 mm Thread × 3.8 mm Installed Lg. (25 Each) M3×0.5 mm Thread × 6.35 mm Installed Lg. (25 each) M4×0.7 mm Thread × 4.7 mm Installed Lg. (25 Each) M4×0.7 mm Thread × 7.92 mm Installed Lg. (25 Each) M5×0.8 mm Thread × 11.13 mm Installed Lg. (10 Each) M5×0.8 mm Thread × 6.73 mm Installed Lg. (25 Each) M6×1 mm Thread × 12.7 mm Installed Lg. (10 Each) M6×1 mm Thread × 7.62 mm Installed Lg. (10 Each) Soldering Iron | 9/64" 24 Ga. 13 Ga. 8 Ga. 2 Ga. J N O S | 0.141" 0.152" 0.185" 0.199" 0.221" 0.277" 0.302" 0.316" 0.348" | 8° | 94454A200 | 0000000 | ||
Tapered Heat-Set Threaded Inserts For Plastic
Inserts | Soldering Installation Tips | Extraction Tips | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg., mm | Drill Bit Size | For Max. Hole Dia. | For Hole Taper Angle | Specs. Met | Pkg. Qty. | Pkg. | Each | Each | |||||
Brass | ||||||||||||||
| M3.5 x 0.6 mm | 3.81 | 8 Ga. | 0.199" | 8° | ASTM B16 | 50 | 94180A502 | 000000 | 92160A319 | 00000 | 92160A101 | 000000 | ||
| M3.5 x 0.6 mm | 6.35 | 13 Ga. | 0.185" | 8° | ASTM B16 | 50 | 94180A503 | 00000 | 92160A319 | 0000 | 92160A101 | 00000 | ||
Lightweight Aluminum | ||||||||||||||
| M3.5 x 0.6 mm | 3.81 | 8 Ga. | 0.199" | 8° | — | 25 | 97164A114 | 0000 | 92160A319 | 0000 | 92160A101 | 00000 | ||
18-8 Stainless Steel | ||||||||||||||
| M3.5 x 0.6 mm | 6.35 | 13 Ga. | 0.185" | 8° | ASTM A380 | 10 | 97163A151 | 0000 | 92160A319 | 0000 | 92160A101 | 00000 | ||
Heat-Set Threaded Inserts for Plastic
Inserts | Soldering Installation Tips | Extraction Tips | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg., mm | Drill Bit Size | For Max. Hole Dia., mm | Pkg. Qty. | Pkg. | Each | Each | |||||
Standard Profile | ||||||||||||
Brass | ||||||||||||
| M3.5 x 0.6 mm | 3.8 | 3/16" | 4.8 | 25 | 94459A772 | 00000 | 92160A319 | 00000 | 92160A101 | 000000 | ||
| M3.5 x 0.6 mm | 6.4 | 3/16" | 4.8 | 25 | 94459A773 | 0000 | 92160A319 | 0000 | 92160A101 | 00000 | ||
| M3.5 x 0.6 mm | 7.3 | 11 Ga. | 4.9 | 25 | 94459A441 | 0000 | 92160A319 | 0000 | 92160A101 | 00000 | ||
18-8 Stainless Steel | ||||||||||||
| M3.5 x 0.6 mm | 3.8 | 3/16" | 4.8 | 5 | 94459A787 | 0000 | 92160A319 | 0000 | 92160A101 | 00000 | ||
| M3.5 x 0.6 mm | 7.1 | 3/16" | 4.8 | 5 | 94459A788 | 0000 | 92160A319 | 0000 | 92160A101 | 00000 | ||
Flanged Profile | ||||||||||||
Brass | ||||||||||||
| M3.5 x 0.6 mm | 7.1 | 12 Ga. | 4.8 | 50 | 97171A320 | 00000 | 92160A319 | 0000 | 92160A101 | 00000 | ||
18-8 Stainless Steel | ||||||||||||
| M3.5 x 0.6 mm | 4.6 | 3/16" | 4.8 | 5 | 94459A799 | 0000 | 92160A319 | 0000 | 92160A101 | 00000 | ||
Press-Fit Nut Installation Tools
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For Thread Size | Max. Force, lbf | Wt., lb. | Each | ||
|---|---|---|---|---|---|
| M2, M2.5, M3, M3.5, M4, M5 | 2,500 | 2.75 | 90818A102 | 0000000 |
Tapping Threaded Insert Assortments for Soft Metal
No. of Inserts Included | Includes | Drill Bit Size | For Max. Hole Dia. | Each | |||
|---|---|---|---|---|---|---|---|
Zinc-Plated Steel | |||||||
| 70 | M3.5x0.6 mm Thread x 8 mm Installed Lg. (5 Each) M3x0.5 mm Thread x 6 mm Installed Lg. (5 Each) M4x0.7 mm Thread x 8 mm Installed Lg. (5 Each) M5x0.8 mm Thread x 10 mm Installed Lg. (10 Each) M6×1 mm Thread × 12 mm Installed Lg. (10 Each) M8x1.25 mm Thread x 14 mm Installed Lg. (10 Each) M10x1.5 mm Thread x 18 mm Installed Lg. (10 Each) M12x1.75 mm Thread x 22 mm Installed Lg. (10 Each) M14x2.0 mm Thread x 24 mm Installed Lg. (5 Each) | 3/16" 19/64" 7/16" 33/64" 19/32" 43/64" 2 Ga. B V | 0.188" 0.221" 0.238" 0.297" 0.377" 0.438" 0.516" 0.594" 0.672" | 93491A120 | 0000000 | ||
Helical Threaded Insert Removal Tools
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For Thread Size | Mfr. | Each | |||
|---|---|---|---|---|---|
Standard Profile | |||||
| 2-56, 3-48, 3-56, 4-40, 4-48, 5-40, 6-32, 6-40, 8-32, 8-36, M2, M2.2, M2.5, M3, M3.5, M4 | — | 90254A111 | 000000 | ||
| 4-40, 4-48, 5-40, 6-32, 6-40, 8-32, 8-36, 10-24, 10-32, 12-24, 1/4"-20, 1/4"-28, 3/8"-16, M3, M3.5, M4, M5, M6, M7, M8, M9, M10 | — | 90254A112 | 00000 | ||
Narrow Profile | |||||
| 3-48, 3-56, 4-40, 4-48, 5-40, 5-44, 6-32, 6-40, 8-32, 8-36, 8-40, M2.5, M3, M3.5, M4 | Heli-Coil | 90254A310 | 00000 | ||
Any-Orientation Heat-Set Threaded Inserts for Plastic
Press-Fit Nuts for Sheet Metal
Press-Fit Nuts | Installation Tool | |||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Head, mm | ||||||||||||||
Thread Size | Drill Bit Size, mm | For Min. Panel Thk., mm | For Maximum Panel Hardness | OD | Ht. | PEM® Part No. | Head Shape | Pkg. Qty. | Pkg. | Each | ||||
Zinc-Plated Steel | ||||||||||||||
| M3.5 x 0.6 mm | 4.8 | 0.8 | Brinell 150, Rockwell B80 | 7.11 | 1.5 | S-M3.5-0ZI | Round | 25 | 95185A550 | 00000 | ——— | 0 | ||
| M3.5 x 0.6 mm | 4.8 | 1 | Brinell 150, Rockwell B80 | 7.11 | 1.5 | S-M3.5-1ZI | Round | 25 | 95185A560 | 0000 | ——— | 0 | ||
| M3.5 x 0.6 mm | 4.8 | 1.4 | Brinell 150, Rockwell B80 | 7.11 | 1.5 | S-M3.5-2ZI | Round | 25 | 95185A570 | 0000 | ——— | 0 | ||
18-8 Stainless Steel | ||||||||||||||
| M3.5 x 0.6 mm | 4.8 | 0.8 | Brinell 125, Rockwell B70 | 7.11 | 1.5 | CLS-M3.5-0 | Round | 10 | 96439A550 | 0000 | ——— | 0 | ||
| M3.5 x 0.6 mm | 4.8 | 1 | Brinell 125, Rockwell B70 | 7.11 | 1.5 | CLS-M3.5-1 | Round | 10 | 96439A570 | 0000 | ——— | 0 | ||
| M3.5 x 0.6 mm | 4.8 | 1.4 | Brinell 125, Rockwell B70 | 7.11 | 1.5 | CLS-M3.5-2 | Round | 10 | 96439A590 | 0000 | ——— | 0 | ||
High-Temperature High-Strength A286 Stainless Steel | ||||||||||||||
| M3.5 x 0.6 mm | 4.8 | 0.64 | Brinell 192, Rockwell B90 | 6.4 | 1.4 | SMPP-M3.5 | Round | 10 | 92002A160 | 0000 | ——— | 0 | ||
Lightweight Aluminum | ||||||||||||||
| M3.5 x 0.6 mm | 3 Ga. | 1.4 | Brinell 80, Rockwell B50 | 7.11 | 2 | CLA-M3.5-2 | Round | 10 | 92268A310 | 0000 | 90818A102 | 0000000 | ||
Screw-to-Expand Press-In Threaded Inserts for Plastic
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Standard Profile |
Thread Size | Installed Lg., mm | Drill Bit Size, mm | For Max. Hole Dia., mm | Pkg. Qty. | Pkg. | |||
|---|---|---|---|---|---|---|---|---|
Standard Profile | ||||||||
Brass | ||||||||
| M3.5 x 0.6 mm | 6.4 | 4.8 | 4.8 | 50 | 94510A035 | 000000 | ||
Spring-Loaded Helical Threaded Insert Prong Break-Off Tools
Helical Threaded Inserts
Inserts | Through-Hole Taps | Closed-End Hole Taps | Installation Tools | Prong Break-Off Tools | |||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg., mm | Drill Bit Size, mm | For Max. Hole Dia., mm | Specs. Met | Pkg. Qty. | Pkg. | Each | Each | Each | Each | |||||||
Pronged | |||||||||||||||||
18-8 Stainless Steel | |||||||||||||||||
| M3.5 x 0.6 mm | 3.5 | 3.7 | 3.7 | DIN 8140, SAE MA3279-103 | 5 | 91732A774 | 00000 | 91709A195 | 000000 | 91709A220 | 0000000 | 90261A189 | 0000000 | 92955A155 | 0000000 | ||
| M3.5 x 0.6 mm | 5.3 | 3.7 | 3.7 | DIN 8140, SAE MA3279-153 | 10 | 91732A775 | 0000 | 91709A195 | 00000 | 91709A220 | 000000 | 90261A189 | 000000 | 92955A155 | 000000 | ||
| M3.5 x 0.6 mm | 7 | 3.7 | 3.7 | DIN 8140, SAE MA3279-203 | 5 | 91732A778 | 0000 | 91709A195 | 00000 | 91709A220 | 000000 | 90261A189 | 000000 | 92955A155 | 000000 | ||
Male Heat-Set Threaded Inserts for Plastic
Thread Size | Thread Lg., mm | Installed Lg., mm | Drill Bit Size | For Max. Hole Dia., mm | Each | |||
|---|---|---|---|---|---|---|---|---|
Standard Profile | ||||||||
Brass | ||||||||
| M3.5 x 0.6 mm | 9.525 | 7.1 | 12 Ga. | 4.7 | 96975A117 | 00000 | ||
Mold-In Threaded Inserts for Plastic
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Thread Size | Installed Lg., mm | Drill Bit Size | For Max. Hole Dia., mm | For Core Pin Dia., mm | Pkg. Qty. | Pkg. | |||
|---|---|---|---|---|---|---|---|---|---|
Brass | |||||||||
| M3.5 x 0.6 mm | 6.35 | 8 Ga. | 5.08 | 3.000 | 25 | 7588N74 | 000000 | ||
Tapping Threaded Inserts for Plastic
Tapping Threaded Inserts for Soft Metal
Twist-Resistant Press-In Threaded Inserts for Plastic
Press-In Threaded Inserts for Soft Metal
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Thread Size | Installed Lg., mm | Drill Bit Size, mm | For Max. Hole Dia., mm | Pkg. Qty. | Pkg. | |||
|---|---|---|---|---|---|---|---|---|
Tapered Profile | ||||||||
Zinc-Plated Steel | ||||||||
| M3.5 x 0.6 mm | 6.4 | 6.4 | 6.4 | 10 | 97191A103 | 00000 | ||
Installation Tools for Tapping Threaded Inserts
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For Thread Size | Square Drive Size | Shank Type | Features | Each | |||
|---|---|---|---|---|---|---|---|
Metric Thread | |||||||
| M3.5 × 0.6 mm | 11/64" | Square | Loosening Nut | 90240A305 | 0000000 | ||
Helical Insert Taps
Closed-End Mold-In Threaded Inserts for Plastic
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Thread Size | Installed Lg., mm | Drill Bit Size | For Max. Hole Dia., mm | For Core Pin Dia., mm | Pkg. Qty. | Pkg. | |||
|---|---|---|---|---|---|---|---|---|---|
18-8 Stainless Steel | |||||||||
| M3.5 x 0.6 mm | 6.35 | 7 Ga. | 5.13 | 3.000 | 10 | 7588N94 | 00000 | ||
Low-Profile Rectangular Weld Nuts
Offset-Barrel Low-Profile Rectangular Weld Nuts
Press-Fit Studs
Lg., mm | PEM® Part No. | Thread Lg., mm | For Min. Material Thk., mm | For Min. Lg. Between Hole Ctr. and Sheet Edge, mm | For Hole Dia., mm | Hole Size Tolerance, mm | Drill Bit Size, mm | Base Dia., mm | Tensile Strength | Hardness | Pkg. Qty. | Pkg. | |||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Zinc-Plated Steel | |||||||||||||||
M3.5 × 0.6 mm | |||||||||||||||
| 8 | FH-M3.5-8 | 6 | 1.000 | 6.5 | 3.5 | 0.000 to 0.08 | 3.5 | 5.7 | Not Rated | Not Rated | 50 | 93580A586 | 00000 | ||
| 10 | FH-M3.5-10 | 8 | 1.000 | 6.5 | 3.5 | 0.000 to 0.08 | 3.5 | 5.7 | Not Rated | Not Rated | 50 | 93580A587 | 0000 | ||
| 12 | FH-M3.5-12 | 10 | 1.000 | 6.5 | 3.5 | 0.000 to 0.08 | 3.5 | 5.7 | Not Rated | Not Rated | 25 | 93580A588 | 0000 | ||
Easy-Start Helical Threaded Insert Installation Tools
Threaded Insert Installation Tools with Depth Stop
Air-Powered Helical Threaded Insert Installation Tools
Air Inlet | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
Threaded Insert Tool Cycle Time, sec. | Max. Speed @ 90 psi, rpm | Overall Lg. | Wt., lb. | Average Air Consumption @ Pressure | Pipe Size | Thread Type | Gender | Each | ||
| 5 | 1,500 | 5 3/4" | 0.9 | 14.4 ft³/min @ 90 psi | 1/4 | NPT | Female | 8868N11 | 000000000 | |
Helical Threaded Insert Installation and Prong Break-Off Tools
L-Handle |
For Thread Size | Handle Style | Each | |||
|---|---|---|---|---|---|
| 6-32, 6-40, M3.5 × 0.6 mm | L-Handle | 92450A173 | 000000 | ||
Punch-Style Helical Threaded Insert Prong Break-Off Tools
For Thread Size | Handle Style | For Use With | Each | ||
|---|---|---|---|---|---|
| 6-32, 6-40, M3.5 | Straight | Helical Inserts, Screw-Locking Helical Inserts | 1231N13 | 00000 |
Weld Studs
Cordless Helical Threaded Insert Installation Tools
Installation Tools | Replacement Batteries | Replacement Chargers | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Threaded Insert Tool Cycle Time, sec. | No-Load Rotational Speed, rpm | Torque, in·lbf | Voltage, V DC | Handle Style | Handle Range of Motion | Overall Lg. | Wt., oz. | Motor Type | Batteries Included | Battery Charger Included | Each | Each | Each | ||||
| 8 | 220 to 450 | 1 to 34.5 | 3.6 | Folding | 65° | 10 1/2" | 16.4 | Brushed | Yes | Yes | 8887N11 | 0000000 | 8887N12 | 000000 | 8887N13 | 0000000 | |
Screw-Locking Helical Threaded Inserts
Inserts | Through-Hole Taps | Closed-End Hole Taps | Installation Tools | Prong Break-Off Tools | |||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Thread Size | Installed Lg., mm | Drill Bit Size, mm | For Max. Hole Dia., mm | Specs. Met | Pkg. Qty. | Pkg. | Each | Each | Each | Each | |||||||
Pronged | |||||||||||||||||
18-8 Stainless Steel | |||||||||||||||||
| M3.5 x 0.6 mm | 5.3 | 3.7 | 3.7 | DIN 8140, SAE MA3329-153 | 1 | 90296A372 | 00000 | 91709A195 | 000000 | 91709A220 | 0000000 | 90261A189 | 0000000 | 92955A155 | 0000000 | ||



























































