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Create-Your-Own Mallets

Pair a body with two faces of different materials to create the perfect striking tool. Use mallets to drive chisels and strike work without damaging its surface. To avoid marring, use a face material that's softer than your workpiece. Lighter weight mallets are good for tapping work into place and driving a chisel to make small cuts. Use heavier weight mallets when assembling joints, dislodging stuck parts, and making aggressive cuts with a chisel. Longer mallets allow for more powerful swings.


Bodies for screw-in face mount mallets have threads at each end of the head for attaching faces. They include a head and handle. The handle has a textured grip for slip resistance.
Face Thread | ||||||||
---|---|---|---|---|---|---|---|---|
Head Wt. | For Face Dia. | Size | Type | Overall Lg. | Head Material | Handle Material | Each | |
Screw-In Face Mount with Textured Grip | ||||||||
13 oz. | 1 1/2" | 5/16"-18 | UNC | 12 1/2" | Nylon Plastic | Fiberglass | 00000000 | 000000 |
1 1/8 lbs. | 2" | 3/8"-16 | UNC | 14" | Nylon Plastic | Fiberglass | 00000000 | 00000 |
1 3/4 lbs. | 2" | 3/8"-16 | UNC | 14" | Nylon Plastic | Fiberglass | 00000000 | 00000 |



Rubber and plastic faces are softer than metal faces, so they're good for sheet metal work. All have a face hardness rating for comparing their hardness with other rubber and plastic faces.
Extra-soft faces have a hardness similar to that of a pencil eraser.
Soft faces have a hardness similar to that of a tire tread.
Medium-soft faces have a hardness similar to that of a shoe heel.
Medium faces have a hardness that's suitable for most general purpose applications.
Medium-hard faces have a hardness similar to that of a plastic cutting board.
Hard faces have a hardness similar to that of a bowling ball.
Extra-hard faces have a hardness similar to that of a hard hat.
Face Dia. | Face Thread Size | Each | |
Extra Soft | |||
---|---|---|---|
PVC Plastic | |||
1 1/2" | 5/16"-18 | 0000000 | 000000 |
2" | 3/8"-16 | 0000000 | 00000 |
Soft | |||
PVC Plastic | |||
1 1/2" | 5/16"-18 | 0000000 | 0000 |
2" | 3/8"-16 | 0000000 | 00000 |
Polyurethane Rubber | |||
1 1/2" | 5/16"-18 | 0000000 | 00000 |
2" | 3/8"-16 | 0000000 | 00000 |
Medium Soft | |||
PVC Plastic | |||
1 1/2" | 5/16"-18 | 0000000 | 0000 |
2" | 3/8"-16 | 0000000 | 00000 |
Medium | |||
PVC Plastic | |||
1 1/2" | 5/16"-18 | 0000000 | 0000 |
2" | 3/8"-16 | 0000000 | 00000 |
Polyurethane Rubber | |||
1 1/2" | 5/16"-18 | 0000000 | 00000 |
2" | 3/8"-16 | 0000000 | 00000 |
Medium Hard | |||
PVC Plastic | |||
1 1/2" | 5/16"-18 | 0000000 | 00000 |
2" | 3/8"-16 | 0000000 | 00000 |
Hard | |||
PVC Plastic | |||
1 1/2" | 5/16"-18 | 0000000 | 00000 |
2" | 3/8"-16 | 0000000 | 00000 |
Polyurethane Rubber | |||
1 1/2" | 5/16"-18 | 0000000 | 00000 |
2" | 3/8"-16 | 0000000 | 00000 |
Extra Hard | |||
PVC Plastic | |||
1 1/2" | 5/16"-18 | 0000000 | 00000 |
2" | 3/8"-16 | 0000000 | 00000 |
Polyurethane Rubber | |||
1 1/2" | 5/16"-18 | 0000000 | 00000 |
2" | 3/8"-16 | 0000000 | 00000 |